Isothermal extrusion speed curve design for porthole die of hollow aluminium profile based on PID algorithm and finite element simulations

The isothermal extrusion process of hollow aluminium profile was investigated using incremental proportional-integral-derivative(PID)control algorithm and finite element simulations.The range of extrusion speed was determined by considering the maximum extrusion load and production efficiency.By taking the optimal solution temperature of the secondary phase as the target temperature,the extrusion speed–stroke curve for realizing the isothermal extrusion of the aluminium profile was obtained.Results show that in the traditional constant extrusion speed process,the average temperature of the cross-section of the aluminium profile at the die exit rapidly increases and then slowly rises with the increase in ram displacement.As the extrusion speed increases,the temperature difference at the die exit of the profile along the extrusion direction increases.The exit temperature difference between the front and back ends of the extrudate along the extrusion direction obtained by adopting isothermal extrusion is about 6.9℃.Furthermore,the heat generated by plastic deformation and friction during extrusion is balanced with the heat transfer from the workpiece to the container,porthole die and external environment.

Hot deformation behavior of Fe-29Ni-17Co alloy

Hot compression tests were carried out on a Fe-29Ni-17Co alloy in the temperature range of 900 ℃ to 1200 ℃ and at strain rates of 0.001-1 s-1. Dynamic recrystallization was found responsible for flow softening during hot compression. The flow behavior was successfully analyzed by the hyperbolic sine equation and the corresponding material constants A, n and αwere determined. The value of apparent activation energy was determined as 423 kJ/mol. The peak and steady state strains showed simple power-law dependence on the Zener-Hollomon parameter. The dynamic recrystallization kinetics was analyzed using Avrami equation and the corresponding exponent was determined to be about 2.7. This value, higher than 2 reported in the literatures, is associated with the mechanism of continuous dynamic recrystallization in the studied alloy. The flow curve up to the peak was modeled by the Cingara equation and the strain exponent, c, was determined about 0.85. The higher value of c compared with the value of 0.2 which has been reported for some stainless steels fortified the idea of extended dynamic recovery or continuous dynamic recrystallization in the studied alloy.

Characteristics of Transient Outward Potassium Channel Exposed to 3 mT Static Magnetic Field

Acutely isolated mouse hippocampal CA3 pyramidal neurons were exposed to 3 mT static magnetic field,and the characteristics of transient outward K+ channel were studied using the whole-cell patch-clamp technique.The experiment revealed that the amplitude of transient outward potassium channel current was reduced.The maximum activated current densities of control group and exposure group were 163.62±20.68 pA/pF and 98.74±16.57 pA/pF(n=12,P<0.01) respectively.The static magnetic field exposure affected the activation and inactivation process of transient outward potassium channel current.Due to the magnetic field exposure,the half-activation voltage of the activation curves changed from 5.59±1.96 mV to 27.87±7.24 mV(n=12,P<0.05) ,and the slope factor changed from 19.43±2.11 mV to 25.87±4.22 mV(n=12,P<0.05) .The half-inactivation voltage of the inactivation curves also changed from-56.09±0.89 mV to-57.16±1.10 mV(n=12,P>0.05) and the slope factor of the inactivation curves from 8.69±0.80 mV to 10.87±1.02 mV(n=12,P<0.05) .The results show that the static magnetic field can change the characteristics of transient outward K+ channel,and affect the physiological functions of neurons.

Optimization Design of Hydraulic Valve Block and Its Internal Flow Channel Based on Additive Manufacturing

Hydraulic valve block is an important part of the hydraulic system.The traditional hydraulic valve block is made by turning and milling,drilling and boring,which leads to many right-angle bending and closed cavity structure of process holes in its internal flow channel,seriously affecting the flow performance of oil.Based on the new design space provided by additive manufacturing technology,the internal hydraulic flow channel of valve block is optimized by using B-spline curve.Computational fluid dynamics analysis is carried out on the hydraulic flow channel to determine the optimal flow channel structure with the smallest pressure drop.The weight reduction of hydraulic valve block is carried out through topology optimization.According to the results of topology optimization,using the method of selective laser melting(SLM),the printing of the hydraulic valve block is completed.The optimized hydraulic channel reduces the pressure loss by 31.4%compared with the traditional hydraulic channel.Compared with the traditional valve block,the hydraulic valve block manufactured by SLM with topology optimization reduces the weight by 33.9%.Therefore,the proposed flow channel optimization and valve block lightweight method provide a new reference for the performance improvement of the internal flow channel of hydraulic valve block and the overall lightweight design of valve block.

Hot deformation behavior and constitutive relationship of Q420qE steel

Isothermal compression tests at temperatures from 1 273 to l 423 K and strain rates from 0.1 to 10 s-q were carried out to investigate the flow behaviors of Q420qE steel. Stress-strain data collected from the tests were employed to establish the constitutive equation, in which the influence of strain was incorporated by considering the effect of strain on material constants Q, n, a, and lnA. The results show that the flow stress curves are dependent on the strain, strain rate and deformation temperature. They display typical dynamic recrystallization behavior and consist of three stages, i.e., hardening stage, softening stage and steady stage. The flow stress decreases with increasing the deformation temperature and decreasing the strain rate. In addition, the flow stress data predicted by the proposed constitutive model agree well with the corresponding experimental results, and the correlation coefficient and the average absolute relative error between them are 0.990 3 and 3.686%, respectively.

Rate decline analysis of multiple fractured horizontal well in shale reservoir with triple continuum

Multiple fractured horizontal well(MFHW) is widely applied in the development of shale gas. To investigate the gas flow characteristics in shale, based on a new dual mechanism triple continuum model, an analytical solution for MFHW surrounded by stimulated reservoir volume(SRV) was presented. Pressure and pressure derivative curves were used to identify the characteristics of flow regimes in shale. Blasingame type curves were established to evaluate the effects of sensitive parameters on rate decline curves, which indicates that the whole flow regimes could be divided into transient flow, feeding flow, and pseudo steady state flow. In feeding flow regime, the production of gas well is gradually fed by adsorbed gases in sub matrix, and free gases in matrix. The proportion of different gas sources to well production is determined by such parameters as storability ratios of triple continuum, transmissibility coefficients controlled by dual flow mechanism and fracture conductivity.

Impact of nonlinear processes on formation of the Kuroshio large meander path in a barotropic inflow-outflow model

Based on a barotropic inflow-outflow model,we examine the formation of the Kuroshio large meander(LM) using conditional nonlinear optimal perturbation(CNOP) method.Both linear and nonlinear evolutions of such perturbations obtained by this method are investigated.The results show that the nonlinear evolution can result in the Kuroshio transition from a straight to LM path,whereas the linear evolution cannot.This implies that nonlinearity plays an important role in the formation of the Kuroshio LM path.The nonlinearity exists as advection in the evolution equations of the perturbation derived from the barotropic inflow-outflow model,namely the nonlinear advection of the perturbation by the perturbation(NAPP).By examining the role of this nonlinearity,we find that the NAPP tends to move the cyclonic eddy induced by the CNOP-type perturbation westward.Together with the beta effect,this offsets part of the eastward advection caused by the interaction between the perturbation and the background flow.Hence,the eastward movement of the cyclonic eddy is significantly weakened,effectively causing the eddy to develop.The sufficient evolution of this cyclonic eddy leads to the formation of the Kuroshio LM.

Compressor Map Prediction by Neural Networks

This paper presents a study where artificial neural networks are used as a curve fitting method applying measured data from an axial compressor test rig to predict the compressor map. Emphasis is on models for prediction of pressure ratio, compressor mass flow and mechanical efficiency. Except for evaluation of interpolation and extrapolation capabilities, this study also investigates the effect of the design parameters such as number of neurons and size of training data. To reduce the effect of noise, the auto associative neural network has been applied for noise filtering of the data from the parameters used to calculate the efficiency. In summary, the results show that artificial neural network can be used for compressor map prediction, but it should be emphasized that the selection of data normalisation scale is crucial for the model where compressor mass flow is predicted. Furthermore, it is shown that the AANN （auto associative neural network） can be used to the reduce noise in measured data and thereby enhance the quality of the data.

水力泵排液工艺及施工过程常见问题探讨

通过在冀东油田的试验和推广应用中见到了较好的经济效益,特别解决深井、高产井、稠油井、间喷井等试油难点问题,具有十分明显的优势,是一项有前途的实用技术。本文主要介绍冀东油田水力泵排液工艺技术,并对其施工过程中几个常出现问题做了探讨,提出了建议。

Numerical Calculation of 3－D Turbulent Flow in Curvilinear Coordinate Systems with Nonstaggered Grids

The nonstaggered grids are adopted in this paper for solving the governing equations of flows in the curvilinear coordinate systems. The present paper demonstrates the basic reason and corresponding eliminating method for the pressure oscillation, and deduces the corrected expressions for the curvilinear velocity components in which an additional term representing the difference between the 1-e and 2- difference values for the pressure gradient appears. Thus if an oscillatory pressure field were arisen, the magnitude of this term would be large and would act to remove the oscillation; whereas for nonoscillatory field the magnitude of this term remains small. As examination for the numerical method,3-D turbulent flow in a square duct with 90° bend and 3-D turbulent mixing flow in a lobed-mixer were calculated respectively. The numerical results are satisfactory.

Effects of Suction Side Squealer Tip on the Performance of a Low-Speed Axial Compressor

This paper presents the investigation of the effects of suction side squealer tip on the performance of an axial compressor. The experiment is carded out in a single-stage large-scale low-speed compressor. The investigated tip geometries include fiat tip as the baseline and suction side squealer tip. The tip clearance of the baseline is 0.5% of the blade span. The static pressure rise characteristic curves of both the rotor and the stage are measured. The flow field at the exit of the rotor is measured by a 5-hole probe under design and off-design conditions. The static pressure on the endwall of the rotor passage is also obtained. The results show that the pressure rise characteristic curves obtained by measuring the pressure on the end wall are almost unchanged by using the suction side squealer tip. The measuring results of the 5-hole probe show the static pressure and the total pressure in tip region is slightly greater than that of the flat tip at the design condition at the exit of the rotor. It also leads to greater averaged static pressure rise and total pressure. At the near stall condition, the averaged static pressure and total pressure is lower than the baseline which is related to the redistribution of the blade load caused by the suction side squealer tip.