Failure analysis of a kind of low power connector

A kind of low power connector used e.g. in household appliances was partly burned in routine experiment. The heat sources were four paralleled contacts constructed by springs (Sn/CuSn-alloy) in socket and a plug sheet (Ni/Steel) while mating. The contact interfaces were detected by scanning electronic microscope (SEM) and X-ray energy dispersive spectros- copy (XEDS), obvious wear tracks and various contaminants, including element Si, Al, Na, K, S, Cl, O, etc., were found. The contamination degrees on the four paralleled contacts were different, so that the ratio of average contact resistance on the four contacts was about 5:8:3:1. The maximum contact resistance on contacts of the plug sheet reached 28 ?. The main failure rea- sons were fretting and contamination between the contact interfaces. Fretting simulation showed that connection resistance of connectors was raised up, even to ohms level. When the current increased to 5 A, the socket housing was heated and decom- posed. By the thermal analysis, it was estimated that the connector would be burned under the lower current if the current was not evenly distributed on the four paralleled contacts caused by uneven contamination. Improvement methods for connector failure are also discussed.

Corrosion behaviors and mechanism of electroless Ni-Cu-P/n-TiN composite coating

In the present investigation, electroless Ni-Cu-P/n-TiN composite coating was prepared using alkaline citrate-based bath. X-ray diffraction （XRD）, scanning electron microscopy（SEM）, energy-dispersive spectroscopy（EDS）, electrochemical measurements, weight loss tests and Raman spectrometer were used to character the properties of the coating. As the Cu content increased from 7.3 wt% to 24.8 wt%, the corrosion current density of the Ni-Cu-P/n-TiN coating decreased from 10.80 to 4.34 ~tA. And the inclusion of Cu in NiP alloy resulted in refinement and less porosity in microstructure. The addition of TiN resulted in a slight decline in anti-corrosion property of the coating. As the mass loss test showed, Ni-24.8%Cu-P exhibited perfect corrosion resistance. Studies by Raman spectroscopy on coatings proved that Cu（II）3（PO4）（OH）3, Cu（OH）2 and CuO were examined while no compound of nickel was found, and Cu exhibited preferred corrosion in saline solution, providing cathodic protection to Ni alloy.

数码相机电池的清洁保养技巧

电池也需要清洁吗?当然需要。万一你不小心,将电池上的接触点或是电池盖子的内部弄脏,会造成阻碍数码相机的电流无法导通的现象。所以你会发现,即使数码相机的电池有足够的电量,但是在数码相机控制显示屏上的电量不足的警告标示图会持续的闪烁不停,然后数码相机便会自动的关闭。这时该怎么办?接下往下看,会给你一个满意的答复。

Automatic pipes routing based on flow loss in electromechanical product

Based on flow loss, a new automatic pipe-routing algorithm is proposed for electromechanical product in 3D space, which consists of pre-processing and optimization search. Utilizing chaos theory, a chaos grid preprocessing model （CGPM） is established to efficiently pick up the solution space and reduce the search range in the pre-processing, which simplifies the optimization search. A modified particle swarm optimization （PSO） algorithm is presented to seek for an approximate optimal trajectory in the solution space in the optimization search based on standard PSO algorithm and migration characters of people. The comparison of experiments and analysis results shows that the modified PSO algorithm is capable of preventing prematurity effectively and searching for the optimal trajectory more efficiently. Theoretical analysis proves that the modified PSO algorithm converges at global optimum. The examples show that the automatic pipe-routing algorithm based on flow loss is effective and practical for eleetromechanieal product.

Comprehensive predictive control of neutral-point voltage balancing for back-to-back three-level NPC converters

A comprehensive predictive strategy was proposed for the neutral-point balancing control of back-to-back three-level converters. The phase currents at both sides and the DC-link capacitor voltages were measured for the prediction of the neutral-point current. A quality function was found to balance the neutral-point, and a metabolic on-times distribution factor was used as a predicator to minimize the quality function at each switching state. Simulation results show that the proposed method produces smaller ripples in tested signals compared with the established one, namely, 9.15% less in a total harmonic distortion(THD) of line-to-line voltage, 1.08% less in the THD of phase current, and 0.9 V less in the ripple of the neutral-point voltage. The obtained experimental results show that the main harmonics of the line-to-line voltage and the phase current in the proposed method are improved by 10 d B and 6 d B, respectively, and the ripple of neutral-point voltage is halved compared to the established one.

Use of Fractals Channels to Improve a Proton Exchange Membrane Fuel Cell Performance

One of the most important and effective hardware elements for improvement of efficiency and power density of proton exchange membrane fuel cells is the flow field plate. The design and the pattern of the flow field plate have a considerable effect on the effectiveness of mass transport as well as on the electrochemical reactions inside the cell. The configuration of the flow field plate aims at ensuring a low pressure-drop over all channels in the stack. In this work, a FPFFP （fractal parallel flow field plate）, with bio-inspired configuration by insertion of fractals in a classic PFFP （parallel flow field plate）, is proposed, increasing the flow area of the hydrogen at anode side without increasing the section＇s area of the flow field plate. By simulating was observed that, the use of channels in fractal shape can increase the hydrogen flow area without occuring pressure loss in the cell. The fluid dynamic behavior in the FPFFP at smaller scales was replicated in the same plate, with better advantage of the active area of the electrode. Increasing the hydrogen flow area without causing pressure loss could be a good tactic to increase the power density of fuel cells, and consequently improving the cell performance.