To avoid the machine problems of excessive axial force, complex process flow and frequent tool changing during robotic drilling holes, a new hole-making technology (i.e., helical milling hole) was introduced for desig...To avoid the machine problems of excessive axial force, complex process flow and frequent tool changing during robotic drilling holes, a new hole-making technology (i.e., helical milling hole) was introduced for designing a new robotic helical milling hole system, which could further improve robotic hole-making ability in airplane digital assembly. After analysis on the characteristics of helical milling hole, advantages and limitations of two typical robotic helical milling hole systems were summarized. Then, vector model of helical milling hole movement was built on vector analysis method. Finally, surface roughness calculation formula was deduced according to the movement principle of helical milling hole, then the influence of main technological parameters on surface roughness was analyzed. Analysis shows that theoretical surface roughness of hole becomes poor with the increase of tool speed ratio and revolution radius. Meanwhile, the roughness decreases according to the increase of tool teeth number. The research contributes greatly to the construction of roughness prediction model in helical milling hole.展开更多
A new superstructure model of heat exchanger networks (HEN) with streamsplits based on rangers of streams supply temperatures and heat capacity flow rates is presented.The simultaneous optimal mathematical model of fl...A new superstructure model of heat exchanger networks (HEN) with streamsplits based on rangers of streams supply temperatures and heat capacity flow rates is presented.The simultaneous optimal mathematical model of flexible HEN synthesis is established too. Firstly,the streams with rangers of supply temperatures and/or the streams with the rangers of heat capacityflow rates are pretreated; Secondly, several rules are proposed to establish the superstructuremodel of HEN with splits and the simultaneous optimal mathematical model of flexible HEN; Thirdly,the improving genetic algorithm is applied to solve the mathematical model established at the secondstep effectively, and the original optimal structure of HEN based on the maximum operation limitingcondition can be obtained easily; Finally, the rules of heat exchange unit merged and the heat loadof heat exchanger relaxed are presented, the flexible configuration of HEN satisfied the operationcondition between the upper and down bounds of supply temperature and heat capacity flow rates canbe obtained based on the original optimal structure of HEN by means of these rules. A case studydemonstrates the method presented in this paper is effective展开更多
基金Foundation item： Projects（50975141, 51005118） supported by the National Natural Science Foundation of China Projects（20091652018, 2010352005） supported by Aviation Science Fund of China Project（YKJ11-001） supported by Key Program of Nanjing College of Information Technology Institute, China
文摘To avoid the machine problems of excessive axial force, complex process flow and frequent tool changing during robotic drilling holes, a new hole-making technology (i.e., helical milling hole) was introduced for designing a new robotic helical milling hole system, which could further improve robotic hole-making ability in airplane digital assembly. After analysis on the characteristics of helical milling hole, advantages and limitations of two typical robotic helical milling hole systems were summarized. Then, vector model of helical milling hole movement was built on vector analysis method. Finally, surface roughness calculation formula was deduced according to the movement principle of helical milling hole, then the influence of main technological parameters on surface roughness was analyzed. Analysis shows that theoretical surface roughness of hole becomes poor with the increase of tool speed ratio and revolution radius. Meanwhile, the roughness decreases according to the increase of tool teeth number. The research contributes greatly to the construction of roughness prediction model in helical milling hole.
基金Supported by the State Major Basic Research Department Program of China (No. G20000263) and the Deutsche Forschungs- gemeinschaft(DFG)(No. RO294/9).
文摘A new superstructure model of heat exchanger networks (HEN) with streamsplits based on rangers of streams supply temperatures and heat capacity flow rates is presented.The simultaneous optimal mathematical model of flexible HEN synthesis is established too. Firstly,the streams with rangers of supply temperatures and/or the streams with the rangers of heat capacityflow rates are pretreated; Secondly, several rules are proposed to establish the superstructuremodel of HEN with splits and the simultaneous optimal mathematical model of flexible HEN; Thirdly,the improving genetic algorithm is applied to solve the mathematical model established at the secondstep effectively, and the original optimal structure of HEN based on the maximum operation limitingcondition can be obtained easily; Finally, the rules of heat exchange unit merged and the heat loadof heat exchanger relaxed are presented, the flexible configuration of HEN satisfied the operationcondition between the upper and down bounds of supply temperature and heat capacity flow rates canbe obtained based on the original optimal structure of HEN by means of these rules. A case studydemonstrates the method presented in this paper is effective
