用流铸法制备MCFC隔膜的性能研究

用流铸法制备电池隔膜，工艺简单易行，膜的质量有保证且易重复．其平均孔半径为０．１８ｕｍ，孔隙率６４．４％左右．在２００ｍＡ／ｍ２放电时，用此膜组装的ＭＣＦＣ电池的电压高达０．８５４Ｖ．其他电化学性能也达到９０年代初世界水平．

铸造方式对纯钛铸件表面性状及流铸率的影响

本研究通过改变石英粒度和调整磷酸盐结合剂的成份配制三种铸钛用实验包埋料,观察铸造方式及铸造温度对纯钛铸件表面性状及流铸率的影晌。实验结果证明加压铸造和300℃铸造的铸件表面粗度明显高于离心铸造。室温铸造时两种铸造方式的铸件表面硬度明显低于300℃铸造的结果。离心铸造时石英粒度大的包埋料的铸件表面硬度明显降低。铸件断面SEM照片和硅元素分析,包埋料与溶钛的反应和铸件表面固溶层厚度室温铸造低于300℃铸造;高心铸造方式低于加压铸造方式。粗细石英对等的包埋料以室温铸造和离心铸造方式与溶钛的反应最小。采用该实验包埋料,室温铸造时离心铸造方式的流铸率明显高于加压铸造方式,同时各差数也比较小。

科教兴国建伟业 柱砥中流铸师魂

科教兴国最重大的意义就在于它关系到我国社会能否持续高速发展。当今的国际竞争不仅是先进与落后的竞争。

碳纤维增强金属基复合材料的研究进展

从界面调控和制备方法两方面综述了碳纤维增强金属基复合材料的研究进展,前者包括碳纤维表面改性和金属基体合金化,后者除了粉末冶金、扩散粘结、搅拌铸造、挤压铸造、真空压力浸渗等传统方法外,还涉及增材制造技术在此领域的应用。基于平面流动铸造法,笔者提出了采用流铸印刷法制备金属基复合材料的新技术,并介绍了一些试验结果。此外,还对碳纤维增强金属基复合材料的发展提出了建议。

Mechanical properties and microstructures of Al alloy tensile samples produced by serpentine channel pouring rheo-diecasting process

An innovative one-step semi-solid processing technique of A356 Al alloy,the serpentine channel pouring rheo-diecasting process （SCRC）,was explored.The mechanical properties and microstructures of the tensile samples made by the SCRC technique were tested in the as-cast and T6 heat treatment conditions.The experimental results show that the as-cast ultimate tensile strength can reach about 250MPa and the elongation is 8.6%？13.2%.The ultimate tensile strength can increase approximately 30% higher than that of the as-cast one but there is some slight sacrifice of the plasticity after T6 heat treatment.Under these experimental conditions,the semi-solid A356 Al alloy slurry with primary α1（Al） grains,which have the shape factor of 0.78？0.89 and the grain diameter of 35？45μm,can be prepared by the serpentine channel pouring process.The primary α2（Al） grains are very fine during the secondary solidification stage.Compared with the conventional HPDC process,the SCRC process can improve the microstructures and mechanical properties of the tensile test samples.The advantages of the SCRC process include easily incorporating with an existing HPDC machine,cancelling the preservation and transportation process of the semi-solid alloy slurry,and a higher cost performance.

Dry sliding wear behavior of rheocast hypereutectic Al-Si alloys with different Fe contents

The effect of iron content on wear behavior of hypereutectic Al?17Si?2Cu?1Ni alloy produced by rheocasting process was investigated. The dry sliding wear tests were carried out with a pin-on-disk wear tester. The results show that the wear rate of the rheocast alloy is lower than that of the alloy produced by conventional casting process under the same applied load. The fine particle-likeδ-Al4(Fe,Mn)Si2 and polygonalα-Al15(Fe,Mn)3Si2 phases help to improve the wear resistance of rheocast alloys. As the volume fraction of fine Fe-bearing compounds increases, the wear rate of the rheocast alloy decreases. Moreover, the wear rate of rheocast alloy increases with the increase of applied load from 50 to 200 N. For the rheocast alloy with 3% Fe, oxidation wear is the main mechanism at low applied load (50 N). At higher applied loads, a combination of delamination and oxidation wear is the dominant wear mechanism.

Microstructure and property of rheocasting AZ91 slurry produced via ultrasonic vibration process

The microstructure and mechanical properties of rheocasting AZ91 magnesium alloy were investigated. The semisolid slurry of this alloy was prepared by ultrasonic vibration （USV） process and then shaped by high pressure diecasting （HPDC）. The results show that fine and spherical a-Mg particles were obtained by USV at the nucleation stage, which was mainly attributed to the cavitation and acoustic streaming induced by the USV. Extending USV treatment time increased the solid volume fraction and average particle size, the shape factors were nearly the same, about 0.7. Excellent semisolid slurry of AZ91 magnesium alloy could be obtained within 6 rain by USV near its liquidus temperature. The rheo-HPDC samples treated by USV for 6 min had the maximum ultimate tensile strength and elongation, which were 248 MPa and 7.4%, respectively. It was also found that the ductile fracture mode prevailed in the rheocasting AZ91 magnesium alloy.

RSlogix5000系统在连铸连轧线上的使用

新设计的锌合金连续流铸、连轧生产工艺,各工序之间的同步要求高,响应快,各种监控数据刷新快,通讯数据量大,传统PLC无法满足要求。开发了一套基于 ControlNet、Profibus现场总线的控制系统,包括系统组成及OPC协议上位机由RSVIEW32、ControlLogix5000机架、EtherNet、ControlNet、DeviceNet通信模块、西门子profibus 总线,多个I/O模块、多个变频器、多个流量控制以及三个操作站组成并形成自动控制系统等,使各工序参数快速调整到最佳状态。

INVESTIGATION ON MECHANICAL PROPERTIES OF ZN-AL/SIC PARTICULATE COMPOSITES

In order to improve the properties of ZA 27 and ZA4-3 zinc alloys and broaden their application ranges,SiC particlj1Ale composites, prepared by means of rheological casting technology, are investigated individually on their rT..t'llanical properties. The results of ne-cural strength, impact strensttl, compressive strength, hardness values and wear rate of the composites show that the addition of SiCp, leads to the increase of the compressive strength and hardness values at both room and higher temperature, and wear resistance of the materials, accompanying with the slight decrease of the fie-cural strength and sharp reduction of the impacttoughness. The factors affecting the mechanical properties of the composites are discussed in the paper.

Smoothed particle hydrodynamics modeling and simulation of foundry filling process

A numerical model of foundry filling process was established based on the smoothed particle hydrodynamics（SPH）method.To mimic the constraints that the solid mold prescribes on the filling fluid,a composite treatment to the solid boundaries is elaborately designed.On solid boundary surfaces,boundary particles were set,which exert Lennard-Jones force on approaching fluid particles;inside the solid mold,ghost particles were arranged to complete the compact domain of near-boundary fluid particles.Water analog experiments were conducted in parallel with the model simulations.Very good agreement between experimental and simulation results demonstrates the success of model development.

Similar physical simulation of microflow in micro-channel by centrifugal casting process

By means of similar physical simulation, liquid metal filling flow pattern in the microscale during the centrifugal casting process was studied. It was found that, in microscale, the flow channel with the maximum cross-sectional area was filled first, and the micro flow channels with 0.1 mm in diameter were filled when the rotational speed was increased to 964 r/min. The total fluid energy remained constant during the mould filling, and the changes of cross-sectional area only occurred in the microflow channels with 0.3 mm in diameter. Filling velocity increased with processing time, and a peak value was achieved rapidly, followed by a gentle increase as the process proceeded further. The time required to achieve the peak filling rate decreased dramatically with increase of rotational speed.

Simulation of mould filling process using smoothed particle hydrodynamics

The implementation of high pressure die casting （HPDC） filling process modeling based on smoothed particle hydrodynamics （SPH） was discussed. A new treatment of inlet boundary was established by discriminating fluid particles from inlet particles. The roles of artificial viscosity and moving least squares method in the present model were compared in the handling pressure oscillation. The final model was substantiated by simulating filling process in HPDC in both two and three dimensions. The simulated results from SPH and finite difference method （FDM） were compared with the experiments. The results show the former is in a better agreement with experiments. It demonstrates the efficiency and precision of this SPH model in describing flow pattern in filling process.

Dry wear behavior of rheo-casting Al-16Si-4Cu-0.5Mg alloy

Dry wear behavior of the rheo-casting Al-16Si-4Cu-0.5Mg alloy was investigated by micro-scratch and dry sliding weartests. Analyses of the microstructure, scratch grooves, wear tracks, worn surfaces and wear debris of the alloy were carried out byoptical microscope and scanning electron microscope. The microstructural analysis showed that via rheo-processing, the primary Siwas refined and rounded, eutectics dispersed more homogenously, and even the skeleton AlFeMnSi phase was fragmented into facetshape. Micro-scratch test showed that the microstructural refinement resulted in better wear resistance. Dry sliding wear test revealedthat the rheo-processed sample exhibit obviously superior wear resistance because of the microstructure improvement. The dominantmechanism in mild wear condition is abrasion, but it turned to adhesion and oxidation in high applied load and fast sliding velocityconditions.

Preparation of open-celled aluminum foams by counter-gravity infiltration casting

A novel counter-gravity infiltration casting device and corresponding fabricating process for producing open-celled aluminum foams were presented. The experimental results show that defects such as insufficient or excessive infiltrating can hardly be found in the foam samples prepared by counter-gravity infiltration casting. The foam materials exhibit excellent mechanical properties. The void content strongly affects the mechanical properties of aluminum foams. The yield stress and plateau stress significantly increase with the decrease of void content. Raising pre-heating temperature and increasing packing pressure are effective to lower the void content in aluminum foams.

Microstructure evolution and mechanical properties of rheo-processed ADC12 alloy

Microstructure evolution and mechanical properties of the rheo-processed ADC12 alloy were investigated by means ofoptical microscopy, X-ray diffraction and scanning electron microscopy. Primary dendritic Al of rheo-casting (RC) andrheo-diecasting (RDC) ADC12 alloys are sheared off. The average size, as well as solid fraction of the primary Al increase withdescending pouring temperature. The mechanical properties of alloys are strengthened by rheo-processing. Ultimate tensile strengthsof RC samples increase with the decrease of the pouring temperature, and reach the maximum in the range from 580 to 600 °C. Atpouring temperature of 595 °C, the RDC sample obtains the best ultimate tensile strength and elongation. Great reductions onporosity and primary Al globularization are crucial to the mechanical properties. Relationships of the primary Al size and yield stressare depicted with Hall?Petch equation.

Rheo-diecasting of AZ91D magnesium alloy by taper barrel rheomoulding process

A self-developed taper barrel rheomoulding(TBR)machine was introduced,and the rheo-diecasting process was implemented by combining TBR machine with the high pressure die casting(HPDC)machine.Microstructural characteristics of the rheo-diecasting components were investigated at different rotation speeds.Flow characteristics and microstructural evolution of the semi-solid slurry during the rheo-diecasting process were analyzed and the mechanical properties of the rheo-diecasting components were studied.The experimental results show that the process is able to obtain such components in which the primaryα-Mg particles are fine,nearly spherical and uniformly distributed in the matrix.When the rotation speed of internal taper barrel is 700 r/min,the primaryα-Mg particles get a mean diameter of about 45μm and a shape factor of about 0.81.The magnesium alloy melt has complex stirring-fixed flow characteristics when flowing in TBR machine.Compared with conventional die-casing process,the rheo-diecasting process can improve the mechanical properties of components;especially,the elongation is improved by 80%.

Miscibility, Crystallization, and Rheological Behavior of Solution Casting Poly（3-hydroxybutyrate）/poly（ethylene succinate） Blends Probed by Differential Scanning Calorimetry, Rheology, and Optical Microscope Techniques

The miscibility and crystallization of solution casting biodegradable poly（3-hydroxybuty- rate）/poly（ethylene succinate） （PHB/PES） blends was investigated by differential scanning calorimetry, rheology, and optical microscopy. The blends showed two glass transition temperatures and a depression of melting temperature of PHB with compositions in phase diagram, which indicated that the blend was partially miscible. The morphology observation supported this result. It was found that the PHB and PES can crystallize simultaneously or upon stepwise depending on the crystallization temperatures and compositions. The spherulite growth rate of PHB increased with increasing of PES content. The influence of compositions on the spherulitic growth rate for the partially miscible polymer blends was discussed.

Solidification behavior of 6061 wrought aluminum alloy during rheo-diecasting process with self-inoculation method

The semisolid slurry of the 6061 wrought aluminum alloy was prepared by the self-inoculation method（SIM）. The effects of the isothermal holding parameters on microstructures of rheo-diecastings were investigated, and the solidification behavior of 6061 wrought aluminum alloy during the rheo-diecasting process was analyzed using OM, SEM, EDS and EBSD. The results indicate that the isothermal holding process during slurry preparation has great effect on primary α（Al） particles（α1）, but has little effect on the microstructure of secondary solidification in the process of thin-walled rheo-diecasting. Nucleation is expected to take place in the entire remaining liquid when the remaining liquid fills the die cavity, and the secondary solidification particles（α2） are formed after the process of stable growth, unstable growth and merging. The solute concentration of remaining liquid is higher than that of the original alloy due to the existence of α1 particles, hence the contents of Mg and Si in α2 particles are higher than those in α1 particles.

Effect of depressurizing speed on mold filling behavior and entrainment of oxide film in vacuum suction casting of A356 alloy

The effect of depressurizing speed on mold filling behavior and entrainment of oxide film of A356 alloy was studied. Themold filling behavior and velocity fields were recorded by water simulation with particle image velocimetry. The results show thatthe gate velocity first increased dramatically, then changed with the depressurizing speed: the gate velocity increased slowly atrelatively high depressurizing speed; at reasonable depressurizing speed, the gate velocity kept unchanged; while at lowerdepressurizing speed, the gate velocity decreased firstly and then kept unchanged. High gate velocity results in melt falling backunder gravity at higher speed. The falling velocity is the main factor of oxide film entrainment in vacuum suction casting. The designcriterion of depressurizing rate was deduced, and the A356 alloy castings were poured to test the formula. The four-point bend testand Weibull probability plots were applied to assessing the fracture mechanisms of the as-cast A356 alloy. The results illuminate amethod on designing suitable depressurizing speed for mold filling in vacuum suction casting.