6FS-70多风道分流供风快速浮烧咖啡壳供热设备的应用研究

咖啡壳是咖啡生豆加工中产生的重要附属物,每加工1t带壳咖啡豆会产生0.2t的咖啡壳。6FS-70多风道分流供风快速浮烧咖啡壳供热设备能将咖啡壳进行快速充分无烟燃烧,使其成为一种高效的可再生清洁能源。其特点是工艺简单、热效率高、环保无污染,自动化程度高、性能可靠、设备维护成本低,实现了咖啡壳快速浮烧供热的程序化可控生产。

Effect of temperature on suspension magnetization roasting of hematite using biomass waste as reductant:A perspective of gas evolution

The magnetization reduction of hematite using biomass waste can effectively utilize waste and reduce CO_(2) emission to achieve the goals of carbon peaking and carbon neutrality.The effects of temperatures on suspension magnetization roasting of hematite using biomass waste for evolved gases have been investigated using TG-FTIR,Py-GC/MS and gas composition analyzer.The mixture reduction process is divided into four stages.In the temperature range of 200-450℃ for mixture,the release of CO_(2),acids,and ketones is dominated in gases products.The yield and concentration of small molecules reducing gases increase when the temperature increases from 450 to 900℃.At 700℃,the volume concentrations of CO,H_(2) and CH_(4) peak at 8.91%,8.90% and 4.91%,respectively.During the suspension magnetization roasting process,an optimal iron concentrate with an iron grade of 70.86%,a recovery of 98.66% and a magnetic conversion of 45.70% is obtained at 700℃.Therefore,the magnetization reduction could react greatly in the temperature range of 600 to 700℃ owing to the suitable reducing gases.This study shows a detail gaseous evolution of roasting temperature and provides a new insight for studying the reduction process of hematite using biomass waste.

Digestion mechanism and crystal simulation of roasted low-grade high-sulfur bauxite

Low-grade high-sulfur bauxite was pretreated via suspension roasting and muffle furnace roasting to remove sulfur and enhance digestion properties.The results show that sulfur can be efficiently removed,and the alumina digestion properties are significantly improved after suspension roasting.Under optimal conditions(t=70 min,T=280°C,w(CaO)=8%and Nk=245 g/L),the digestion ratios are 94.45%and 92.08%for the suspension-roasted and muffle-roasted ore,respectively,and the apparent activation energies are 63.26 and 64.24 kJ/mol,respectively.Two crystal models were established by Materials Studio based on the XRD patterns.The DFT simulation shows that the existing Al—O bands after suspension roasting can improve alumina digestion.The(104)and(113)planes of Al2O3 after suspension roasting are found to combine with NaOH more easily than those of Al2O3 treated in a muffle furnace.

Recovery of Zn, Pb, Fe and Si from a low-grade mining ore by sulfidation roasting-beneficiation-leaching processes

To recover Zn, Pb, Fe and Si from a low-grade mining ore in the Lanping basin, Yunnan Province, China, a novel technology using the roasting with pyrite and carbon followed by beneficiation and hydrochloric acid leaching was proposed. Firstly, several factors such as pyrite dosage, roasting temperature, carbon powder dosage, holding time and particle size affecting on the flotation performance of Zn(Pb) and magnetic separation performance of Fe were simultaneously examined and the optimum process parameters were determined. A flotation concentrate, containing 17.46% Zn and 3.93% Pb, was obtained, and the Zn and Pb recoveries were 86.04% and 69.08%, respectively. The obtained flotation tailing was concentrated by a low-intensity magnetic separator. The grade of iron increased from 5.45% to 43.45% and the recovery of iron reached 64.87%. Hydrochloric acid leaching was then carried out for the magnetic separation tailing and a raw quartz concentrate containing 81.05% SiO2 was obtained. To further interpret the sulfidation mechanism of smithsonite, surface morphology and component of the sample before and after reactions were characterized by XRD and EPMA-EDS. The aim was to achieve the comprehensive utilization of the low-grade mining ore.

Sulfidation mechanism of cerussite in the presence of sulphur at high temperatures

In this paper,sulfidation mechanism of cerussite in the presence of sulphur at high temperatures was investigated based on micro-flotation,X-ray powder diffractometry(XRD),electron probe microanalysis(EPMA)and X-ray photoelectron spectroscopy(XPS).The micro-flotation test results showed that flotation recovery of the treated cerussite increased to above 80%under a suitable flotation condition.It was found that the S/PbCO3 mole ratio and pH obviously affected flotation recovery.XRD analysis results confirmed that the cerussite was decomposed into massicot and then was transformed into mainly PbS and PbO·PbSO4 after sulfidation roasting.EPMA analysis results demonstrated that surface of the obtained massicot was smooth,but surface of the artificial galena was rough and even porous.Content of oxygen decreased,whereas content of sulphur increased with an increase in the S/PbCO3 mole ratio.XPS analysis results revealed that various lead-bearing species,including mainly PbS,PbSO4 and PbO·PbSO4,were generated at the surface.Formation of PbS was advantageous to flotation of the treated cerussite.Based on these results,a reaction model of the cerussite sulfurized with sulphur was proposed.

Application of suspension magnetization roasting as technology for high-efficiency separation of valuable iron minerals from high-iron bauxite

A technology for suspension magnetization roasting−magnetic separation was proposed to separate iron minerals for recovery.The optimum parameters were as follows:a roasting temperature of 650℃,a roasting time of 20 min,a CO concentration of 20%,and particles with a size less than 37μm accounting for 67.14%of the roasted product.The total iron content and iron recovery of the magnetic concentrate were 56.71%and 90.50%,respectively.The phase transformation,magnetic transition,and microstructure evolution were systematically characterized through iron chemical phase analysis,X-ray diffraction,vibrating sample magnetometry,X-ray photoelectron spectroscopy,and transmission electron microscopy.The results demonstrated the transformation of hematite to magnetite,with the iron content in magnetite increasing from 0.41%in the raw ore to 91.47%in the roasted product.

Mechanism of microwave assisted suspension magnetization roasting of oolitic hematite ore

Oolitic hematite is an iron ore resource with rich reserves,complex composition,low grade,fine disseminated particle sizes,and a unique oolitic structure.In this study,a microwave-assisted suspension magnetization roasting technology was proposed to recover and utilize the ore.The results showed that under the conditions of microwave pretreatment temperature of 1050℃ for 2 min,a magnetic concentrate with an iron grade of 58.72%at a recovery of 89.32%was obtained by microwave suspension magnetization roasting and magnetic separation.Moreover,compared with the no microwave pretreatment case,the iron grade and recovery increased by 3.17%and 1.58%,respectively.Microwave pretreatment increased the saturation magnetization of the roasted products from 24.974 to 39.236(A∙m^(2))/kg and the saturation susceptibility from 0.179×10^(−3) m^(3)/kg to 0.283×10^(−3) m^(3)/kg.Microcracks were formed between the iron and gangue minerals,and they gradually extended to the core of oolite with the increase in the pretreatment time.The reducing gas diffused from outside to inside along the microcracks,which promoted the selective transformation of the weak magnetic hematite into the strong magnetic magnetite.

Improving sintering kinetics and compositional homogeneity of Inconel 625 superalloy open-cell foams made by suspension impregnation method

Open-cell Inconel 625 superalloy foams were prepared by suspension impregnation method which involves replication of pure nickel foam ligaments with a mixed powder suspension and subsequent heat treatments.The objective of the present study is to find a suitable method ensuring complete densification of the superalloy foam ligaments without using low-melting additives and achieving uniform chemical composition at moderate sintering temperatures.Foams prepared using the above methodology were evaluated for the microstructure and compositional variation across the foam ligaments by scanning electron microscopy(SEM)coupled with electron dispersive spectroscopy(EDS).Quasi-static compressive properties of the foams were evaluated.It is shown that if elemental powders of Cr,Mo and Ni are used as additives to the superalloy powder suspension,high ligament density with uniform chemical composition conforming to the Inconel 625 specification is achieved at moderate sintering temperatures.These results are attributed to the formation of low melting eutectics and to acceleration of the diffusion kinetics due to the non-equilibrium thermodynamic conditions created by large compositional gradients in the presence of elemental powders.

Siderite pyrolysis in suspension roasting:An in-situ study on kinetics,phase transformation,and product properties

Siderite,as an abundant iron ore,has not been effectively utilized,with a low utilization rate.In this study,the in-situ kinetics and mechanism of siderite during suspension magnetization roasting(SMR)were investigated to improve the selective conversion of siderite to magnetite and CO,enriching the theoretical system of green SMR using siderite as a reductant.According to the gas products analyses,the peak value of the reaction rate increased with increasing temperature,and its curves presented the feature of an early peak and long tail.The mechanism function of the siderite pyrolysis was the contraction sphere model(R_(3)):f(α)=3(1−α)2/3;E_(α)was 46.4653 kJ/mol;A was 0.5938 s^(−1);the kinetics equation was k=0.5938exp[−46.4653/(RT)].The in-situ HT-XRD results indicated that siderite was converted into magnetite and wüstite that exhibited a good crystallinity in SMR under a N_(2) atmosphere.At 620℃,the saturation magnetization(M_(s)),remanence magnetization(Mr),and coercivity(Hc)of the product peaked at 53.63×10^(-3)A·m^(2)/g,10.23×10^(-3)A·m^(2)/g,and 12.40×10^(3)A/m,respectively.Meanwhile,the initial particles with a smooth surface were transformed into particles with a porous and loose structure in the roasting process,which would contribute to reducing the grinding cost.

Sulfidation roasting of zinc leaching residue with pyrite for recovery of zinc and iron

Zinc leaching residue(ZLR) contains high content of valuable metals such as zinc and iron. However, zinc and iron mainly exist in the form of zinc ferrite, which are difficult to separate and recover. This study proposed a new process involving sulfidation roasting, magnetic separation and flotation to recover zinc and iron in ZLR. Through sulfidation roasting of ZLR with pyrite, zinc and iron were converted into ZnS and Fe3 O4. The effects of pyrite dosage, roasting temperature and roasting time on the sulfidation of zinc in ZLR were investigated. The results showed that the sulfidation percentage of zinc reached 91.8% under the optimum condition. Besides, it was found that ball-milling was favorable for the separation and recovery of zinc and iron in sulfidation products. After ball-milling pretreatment, iron and zinc were enriched from sulfidation products by magnetic separation and flotation. The grade of iron in magnetic concentrates was 52.3% and the grade of zinc in flotation concentrates was 31.7%, which realized the recovery of resources.

A promising method for recovery of LiMn_(2)O_(4) and graphite from waste lithium-ion batteries: Roasting enhanced flotation

In this study,a roasting enhanced flotation process was proposed to recover LiMn_(2)O_(4) and grapite from waste lithium-ion batteries(LIBs).The effects of roasting temperature and time on the surface modification was investigated,and a series of analytical technologies were used to reveal process mechanism.The results indicate that LiMn_(2)O_(4) can be effectively separated from graphite via flotation after the roasting.The flotation grade of LiMn_(2)O_(4) was significantly increased from 63.10%to 91.36%after roasting at 550℃for 2 h.The TG-DTG analysis demonstrates that the difficulty in flotation separation of LiMn_(2)O_(4) from graphite is caused by the organic binder and electrolytes coating on their surfaces.The XRD,SEM,XPS,and contact angle analyses confirm that the organic films on the surfaces of those materials can be effectively removed by roasting,after which the wettability of LiMn_(2)O_(4) is regained and thus the surface wettability difference between the cathode and anode materials is increased significantly.The closed-circuit flotation test indicates that a LiMn_(2)O_(4) sample with high grade of 99.81%is obtained,while the recovery of LiMn_(2)O_(4) is as high as 99.40%.This study provides an economical and eco-friendly way to recycling waste LIBs.

Preparation and properties of porous ceramics from spodumene flotation tailings by low-temperature sintering

Porous ceramics were prepared with spodumene flotation talings(SFT),kaolin and low-melting point glass(LPG)powder,whose pores were formed by the chemical reaction of hydrogen peroxide(H_(2)O_(2)).LPG was used to reduce the sintering temperature of porous ceramics and kaolin was used to realize the adsorption to methylene blue(MB)of porous ceramics.The average flexural strength,compressive strength,apparent porosity,water absorption and maximum MB adsorption capacity were 5.60 MPa,4.66 MPa,52.27%,44.32%and 0.7 mg/g,respectively.Moreover,the results of orthogonal experiments present that the sintering temperature and the dosage of H_(2)O_(2)had great influence on the mechanical properties and apparent porosity of porous ceramics,respectively.The main reason for the improvement of mechanical properties of porous ceramics was that LPG gradually became soft with increasing the sintering temperature,which made the mineral particles adhere to each other closely.Kaolinite was not completely converted into metakaolin at 550℃,which might be the main reason why porous ceramics had adsorption properties.

A novel suspension-floating-circulating fluidized combustion technology for coal slurry

A novel suspension-floating-circulating fluidized combustion technology is proposed for burning coal slurry fuel in traditional circulating ftuidized bed boilers （CFBB）. This technology can solve some existing problems in large- capacity CFBB burning coal slurry. The principles of the suspension-floating-circulating fluidized combustion technology were introduced in detail in this paper. A 130 t/h CFBB was retrofitted based on the technology, and the retrofitted system mainly includes a long-distance transport sub-system, a bed-material conveying sub-system with a wind-seal device invented by the authors, a superheater thermoregulation device using a novel temperature regulator, a return loop flu- idization facility, and a pneumatic ash conveying sub-system with sealed pump. The achieved performance of the retro- fitted CFBB shows that the thermal efficiency is 89.83 %, the combustion efficiency is 96.24 %, and the blending proportion of slurry is 94 %.

Recent Advances in Precombustion Coal Cleaning Processes

The mineral matter in coal constitutes a major impediment to the direct use of coal in power plants.A concerted effort has been mounted to reduce the ash/sulfur contents in product coal to meet theever mcre stringent environmental regulations. In recent years, significant advances have taken placein fine coal cleaning technologies. A review of recent developments in advanced physical, chemical andbiological processes for deep-cleaning of fine coal is presented.