The application of cutting fluids in machining brings out many benefits, but their use is accompanied by health and enviroment hazards. MQL （Minimum Quantity Lubricant） has become a preciously alternative solution f...The application of cutting fluids in machining brings out many benefits, but their use is accompanied by health and enviroment hazards. MQL （Minimum Quantity Lubricant） has become a preciously alternative solution for lubrication against dry machinning and flood cooling lubricant, and this is a step toward green machining. This paper presents a comprehensively experiemental study on investigation of MQL performance in hard milling of S60C steel for multiple responses, including surface quality, cutting forces and tool wear. Compared to dry milling, even-enhanced surfaces finish quality, 20% less cutting force （Ft） and almost 112% prolonged tool lifetime are achieved by using MQL with 5% Emulsion in hard milling. In addition, this study compared the performances of MQL milling by using 5% Emulsion to the peanut oil completely harmless to the enviroment. This encouraging result, therefore, reveals that the MQL-employed hard milling can enable significant improvement in productivity, product quality, and overall machining economy even after covering the additional cost of designing and implementing MQL system. Moreover, this study also shows the limitation of peanut oils employed in MQL and proposes the further research in novel additives to enhance the performance of cooling lubricant for vegetable oils.展开更多
A hot wind tunnel of annular cascade test rig is established for measuring temperature distribution on a real gas turbine blade surface with infrared camera.Besides,conjugate heat transfer numerical simulation is perf...A hot wind tunnel of annular cascade test rig is established for measuring temperature distribution on a real gas turbine blade surface with infrared camera.Besides,conjugate heat transfer numerical simulation is performed to obtain cooling efficiency distribution on both blade substrate surface and coating surface for comparison.The effect of thermal barrier coating on the overall cooling performance for blades is compared under varied mass flow rate of coolant,and spatial difference is also discussed.Results indicate that the cooling efficiency in the leading edge and trailing edge areas of the blade is the lowest.The cooling performance is not only influenced by the internal cooling structures layout inside the blade but also by the flow condition of the mainstream in the external cascade path.Thermal barrier effects of the coating vary at different regions of the blade surface,where higher internal cooling performance exists,more effective the thermal barrier will be,which means the thermal protection effect of coatings is remarkable in these regions.At the designed mass flow ratio condition,the cooling efficiency on the pressure side varies by 0.13 for the coating surface and substrate surface,while this value is 0.09 on the suction side.展开更多
文摘The application of cutting fluids in machining brings out many benefits, but their use is accompanied by health and enviroment hazards. MQL （Minimum Quantity Lubricant） has become a preciously alternative solution for lubrication against dry machinning and flood cooling lubricant, and this is a step toward green machining. This paper presents a comprehensively experiemental study on investigation of MQL performance in hard milling of S60C steel for multiple responses, including surface quality, cutting forces and tool wear. Compared to dry milling, even-enhanced surfaces finish quality, 20% less cutting force （Ft） and almost 112% prolonged tool lifetime are achieved by using MQL with 5% Emulsion in hard milling. In addition, this study compared the performances of MQL milling by using 5% Emulsion to the peanut oil completely harmless to the enviroment. This encouraging result, therefore, reveals that the MQL-employed hard milling can enable significant improvement in productivity, product quality, and overall machining economy even after covering the additional cost of designing and implementing MQL system. Moreover, this study also shows the limitation of peanut oils employed in MQL and proposes the further research in novel additives to enhance the performance of cooling lubricant for vegetable oils.
基金funded by the National Natural Science Foundation of China(Funding No.51206109)
文摘A hot wind tunnel of annular cascade test rig is established for measuring temperature distribution on a real gas turbine blade surface with infrared camera.Besides,conjugate heat transfer numerical simulation is performed to obtain cooling efficiency distribution on both blade substrate surface and coating surface for comparison.The effect of thermal barrier coating on the overall cooling performance for blades is compared under varied mass flow rate of coolant,and spatial difference is also discussed.Results indicate that the cooling efficiency in the leading edge and trailing edge areas of the blade is the lowest.The cooling performance is not only influenced by the internal cooling structures layout inside the blade but also by the flow condition of the mainstream in the external cascade path.Thermal barrier effects of the coating vary at different regions of the blade surface,where higher internal cooling performance exists,more effective the thermal barrier will be,which means the thermal protection effect of coatings is remarkable in these regions.At the designed mass flow ratio condition,the cooling efficiency on the pressure side varies by 0.13 for the coating surface and substrate surface,while this value is 0.09 on the suction side.
