冶金机械润滑系统中润滑剂性能优化策略研究

冶金机械润滑系统的润滑剂性能直接影响着整个冶金生产过程的稳定性和效率。通过对润滑系统进行深入研究,发现优化润滑剂的性能可以显著改善冶金机械的工作状态,提升生产效率并降低维护成本。本文主要研究冶金机械润滑系统中润滑剂性能优化策略。结果表明,通过科学合理的润滑剂选择和使用策略,不仅可以显著提升润滑效果,还能在一定程度上延长冶金机械的使用寿命,进一步降低更换和维修成本。

美国银行──一战中协约国集团的润滑剂

在一战开始后的头两年半时间中，美国奉行中立政策，使其能大规模地输出资本，增强了金融资本的国际化程度，考验、完善和活跃了刚建立起来的整个商业银行系统，从而使美国银行在协约国集团内部扮演了兼具粘连剂和润滑剂性能的双重角色，对美国参战和一战的进程颇有影响。

应用润滑优化,提升纸厂经济效益

介绍了国内外企业润滑优化的应用成果,分析了目前国内纸厂存在的润滑问题和进行润滑优化的必要性,以及润滑优化后能取得的经济效益。

Tribological effects of oxide based nanoparticles in lubricating oils

In order to enhance the tribological properties of lubricating oil, suitable surfactants such as Tween-20, Tween-60, Span-20 and Sodium sodecylbenzenesulfonate were selected and lubricating oils containing CeO2 and TiO2 nanoparticles were prepared. The morphology and size of CeO2 and TiO2 nanoparticles were examined with a transmission electron microscope （TEM）. The tribological properties of the oils were tested using an MRS-1J four-ball tribotester. The research results show that when the proportion by weight of CeO2 nanoparticles to TiO2 nanoparticles is 1：3, and the total weight fraction is 0.6%, the lubricating oil has optimal anti-wear and friction reducing properties. The addition of CeO2 nanoparticles reduces the required amount of TiO2 nanoparticles.

一种在线修复纸机轴承的方法

介绍了几个典型的在线修复纸机轴承的成功案例。实践证明,此方法可在造纸厂推广应用。

不解体维修的可行性

不解体维修的可行性。转变观念,选用高性能长寿命润滑剂和先进润滑技术,加强油品监测,实行以养代修。

Research on the Relationship between Molecular Activity of Additives and Lubricating Performance of Aluminum Rolling Oil

In this paper,an ab initio,local density functional(LDF)method was used to explore the relationship between the molecular properties of additives and the lubricating performance of aluminum rolling oil.The structural properties of butyl stearate,dodecanol,docosanol,and methyl dodecanoate were studied according to the density functional theory.The calculated data showed that the atoms in or around the functional groups might be likely the reacting sites.Because of the different functional groups and structure of ester and alcohol,two types of complex additives,dodecanol and butyl stearate,methyl dodecanoate and butyl stearate,respectively,were chosen for studying their tribological properties and performing aluminum cold rolling experiments.The test results agreed with the calculated results very well.The complex ester,viz.methyl dodecanoate and butyl stearate,had the best lubricating performance with a friction coefficient of 0.084 1 and a permissive-rolling thickness of 0.040 mm as compared with that of dodecanol-butyl stearate-base oil formulation.

Structure Characterization of Fluorosilicone Oils

Fluorosilicone oil is polysiloxane with alkyl side chains containing fluorine, and because of its excellent thermal oxidation stability, cold flow property and cryogenic property, it can be widely used as a high temperature lubricant in the field of military aerospace industry. Two kinds of fluorosilicone oils, FSiO-a and FSiO-b, were synthesized by different pro- cessing means. FTICR MS was used to collect the information on composition and structure of the two polymers, respec- tively. The test results show that the two fluorosilicone oils have different contents of fluorine-containing chain segments (m/ n value), the maximum distribution of m/n value of FSiO-a oil ranges from 0.22 to 0.25, and that of FSiO-b oil ranges from 0.4 to 0.67. Difference in synthesis techniques makes this discrepancy and affects the quality and thermal stability of the fluoro- silicone oils.

Genetic Function Approximation Based QSPR Models for Predicting the Wetting Ability of Lubricants onto Rolled Copper Foil Surface

The contact angle phenomena and wetting behavior of fatty acids,alcohols and ester used as additives in lubricants onto the rolled copper foil(RCF)surface were studied by the static sessile drop method.Semi-empirical quantum-chemical method studies on the contact angle of these compounds onto surface using several structural parameters were carried out.Molecular refractivity as well as several structural parameters were adopted in the development of quantitative structure-property relationships(QSPR)using genetic function approximation(GFA)statistical analysis method.The results show that quantum parameters are a better choice when predicting the contact angle and wettability of lubricants onto the RCF surface.Contact angle of the compounds serves as a function of their viscosity,interfacial tension,and physicochemical parameters.Alog P,molecular refractivity,molecular flexibility,total molecular mass,solvent surface area,element count,total energy and dipole are the most sensitive ones among the major contributing parameters.Notably,studies of lubricants on the RCF surfaces allow wetting theories to be tested down to the microcosmic scale,which can bring about new insight to predict wettability of lubricants onto RCF surface.

Effects of Corrosion Inhibitors on Lubrication Performance of Rolling Oil for Copper Foil

The 2,5-bis（ethyldisulfanyl）-l,3,4-thiadiazole （T561）, benzotriazole （BTA）,1-N, N-bis （2-ethylhexyl） aminomethyl-4-methyl-lh-benzotriazole （IRGAMET39） and I-IN, N-bis （2-ethylhexyl） aminomethyl] methyl benzotriazole （TT- LX） have been evaluated as corrosion inhibitors used in rolling oil for cold rolling of copper foil. The MRS-10A four-ball friction and wear tests have been carried out to compare their tribological properties, and the lubricating performance of rolling oils has been studied through rolling experiments. The oil sample containing IRGAMET 39 has the same PB value as that one containing T561, with the coefficient of friction increased by 35.6% and wear scar diameter decreased by 4%. The minimum rolling gauge has been studied after rolling lubrication, but the results show that inhibitors have no effect on it. Scanning electron microscopy （SEM） and energy dispersive spectrometry （EDS） analyses have indicated that the inhibitor is adsorbed on the copper surface to prevent copper from being corroded easily. In addition, the LEXT OLS4000 laser confocal microscopy has been used to observe the foil surface which shows that the streaks of foil surface are clear, the scratches are shallow and the surface failure is improved effectively.

Study on the Effect of Surface Modification on the Properties of Bentonite Greases

In order to investigate the influening factors of organic modification procedure and find out connections between organic modification and the properties of bentonite greases, organic montmorillonite(OMMT) thickeners with different surfactant dosages and constituents were synthesized through intercalation reaction between sodium montmorillonite(NaM MT) and quaternary ammonium surfactants in aqueous solvents. The lubricating greases were prepared with the resulting organoclays, while the penetration and oil separation of lubricating greases were evaluated, respectively. The surface modification process of montmorillonite(MMT) was analyzed and the thickening mechanism of OMMT was discussed in this study. The experimental results showed that, with an increasing amount of surfactant, the basal spacing between the clay platelets was increasing and the structure of modifier molecules layer in the interlayer was changing from lateral bilayer to paraffin-type bilayer. The optimal properties of lubricating greases were achieved, when the structure of surfactant molecules loaded in the interlayer was the paraffin-type monolayer, which meant that the dosage of modifier was equal to 120—140 mmol/(100g). Meanwhile, it was found that the thickening performance, colloid stability, anti-wear and friction-reducing performance of lubricating greases were improved, when the surfactants were mixed with octadecyl trimethyl ammonium chloride(OTAC) and hexadecyl trimethyl ammonium chloride(HTAC). And the optimum mole ratio of two surfactants is was 1:1.

Study on Tribology Performance of Different Lubricant Additives under Atmospheric Pressure and High Vacuum Conditions

By using PAO-10 as the base oil, the tribological behavior of 11 additives under high vacuum condition was evaluated. By adopting some surface analytical instruments, such as scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS) and X-ray photoelectron spectroscopy(XPS), the tribological mechanisms of these additives were studied. In air, O_2 can react with metal to form metal oxide that can protect the surfaces of rubbing pair during the tribological tests. According to the theory of the competitive adsorption, the function of some active elements is weakened. In a vacuum environment, the additives contributed more to the lubrication performance. The sulfur-containing additives could react with Fe to produce Fe Sx and "M—C" bonds("M" represents metal). They both had contributions to the lubrication. As for the phosphorus-containing additives, they only generated the phosphates during the tests. When the sulfur and phosphorus-containing additives were applied, the generated phosphates and Fe Sx had the primary contribution to the lubrication performance during the tests.

Investigation of MQL-Employed Hard-Milling Process of S60C Steel Using Coated-Cermented Carbide Tools

The application of cutting fluids in machining brings out many benefits, but their use is accompanied by health and enviroment hazards. MQL （Minimum Quantity Lubricant） has become a preciously alternative solution for lubrication against dry machinning and flood cooling lubricant, and this is a step toward green machining. This paper presents a comprehensively experiemental study on investigation of MQL performance in hard milling of S60C steel for multiple responses, including surface quality, cutting forces and tool wear. Compared to dry milling, even-enhanced surfaces finish quality, 20% less cutting force （Ft） and almost 112% prolonged tool lifetime are achieved by using MQL with 5% Emulsion in hard milling. In addition, this study compared the performances of MQL milling by using 5% Emulsion to the peanut oil completely harmless to the enviroment. This encouraging result, therefore, reveals that the MQL-employed hard milling can enable significant improvement in productivity, product quality, and overall machining economy even after covering the additional cost of designing and implementing MQL system. Moreover, this study also shows the limitation of peanut oils employed in MQL and proposes the further research in novel additives to enhance the performance of cooling lubricant for vegetable oils.

Modification on the tribological properties of ceramics lubricated by water using fullerenol as a lubricating additive

It is necessary to modify the running-in process for the application of ceramics using water as a lubricant in real conditions because ceramics sliding in water are characterized by a running-in period with severe friction and wear.Fullerenol,a kind of highly water-soluble nanoparticle,was synthesized and then used to ameliorate the tribological properties of Si 3 N 4 sliding against Al 2 O 3 in pure water.With the addition of fullerenol,the running-in period was shortened from 30 min to 100 s at a speed of 250 mm/s.The speed threshold above which ultralow friction can be obtained in a short time was expanded from 450 mm/s to 80 mm/s.Meanwhile,the load-carrying ability of water film was increased.The role of fullerenol was discussed based on observation of the wear scar by an optical interferometer and XPS characterization of the tribo-film on the wear track.

Effects of combined additions of SiO2 and MoS2 nanoparticles as lubricant additive on the tribological properties of AZ31 magnesium alloy

The tribological properties of combinative addition of nano-MoS2 and nano-SiO2 to the base oil have been investigated with a reciprocating ball-on-plate tribotester for magnesium alloy-steel contacts. The results demonstrate that the optimum mass ratio of nano-SiO2 to nano-MoS2 is 0.25：0.75. The optimum combinative addition into the base oil reduces the friction coefficient by 43.8% and the surface roughness （Sa） by 31.7% when compared to that found with the base oil. Meanwhile, the combinative addition of nano-MoS2 and nano-SiO〉 in comparison with single nanoparticles addition, is more pronounced in terms of the lubrication film stability. The excellent tribological properties of the SiO2/MoS2 combinations are attributed to the formation of physical adsorption films and tribochemical products during the rubbing process and the micro-cooperation of various nano- particles with different shapes and lubrication mechanisms.

Studies of antioxidant performance of amine additives in lubricating oil using 3D-QSAR

Available model of 3D-quantitative structure-activity relationship (3D-QSAR, the method of TopomerCoMFA) has been used to establish relationship between antioxidant performances of lubricating oil (trimethylolpropane trioleate, TMPTO) with 15 kinds of amine additives and its molecular structure. Correlation coefficient of the cross-validation (include internal q2 and external qpred 2 ) and conventional correlation coefficient showed the model to be both stable and good predictive. The electron-donating group and larger steric effects group are adopted at the para-position or meta-position of amido on the benzene ring, and suitably decreasing the branch chain near the para-position, these indicate that the antioxidant performance of amine additives can be enhanced. The results not only can help us understanding the rule of antioxidant performance, but also providing guidance(s) to predict antioxidant performance of existing amine additives and to design or modify new amine additives in lubricating oil.