Influences of gap size and cyclic-thermal-shock treatment on the mechanical properties of transient liquid phase（TLP） bonded IN-738 LC superalloy were investigated. For this purpose, TLP bonding of IN-738 LC superal...Influences of gap size and cyclic-thermal-shock treatment on the mechanical properties of transient liquid phase（TLP） bonded IN-738 LC superalloy were investigated. For this purpose, TLP bonding of IN-738 LC superalloy was carried out in a vacuum furnace using powdered AMS 4777 as the filler metal. The results showed that isothermal solidified zone（ISZ） consisted of Ni solid-solution and the distribution of alloying elements was homogeneous. High hardness of HV 409 and high shear strength of 506 MPa were observed in 40 μm gap sample. Alloying elements formed γ′ precipitates and the solid-solution in the ISZ. Hardness and shear strength of bonds were reduced with increasing the gap size（in range of 40-120 μm）. The fractured surfaces of complete isothermal solidified bonds showed dimpled rupture, but athermal solidified bonds showed cleavage fracture surface. 10, 20, 30 and 40 thermal-shock cycles were applied to 80 μm gap samples, respectively. The shear strength of the bond was measured to be 268 MPa after the 40 th thermal-shock cycle. The sample with gap size of 80 μm was failed due to crack nucleation on faying surface at 45 th thermal-shock cycle. The amount of the produced brittleness due to quenching the samples in water bath was attributed to the number of thermal-shock cycles.展开更多
Partial transient liquid phase （PTLP） bonding of TiC cermet to 06Cr19Ni10 stainless steel was carried out. Impulse pressuring was used to reduce the bonding time, and a Ti/Cu/Nb interlayer was employed to alleviate ...Partial transient liquid phase （PTLP） bonding of TiC cermet to 06Cr19Ni10 stainless steel was carried out. Impulse pressuring was used to reduce the bonding time, and a Ti/Cu/Nb interlayer was employed to alleviate the detrimental effect of interfacial reaction products on the bonding strength. Successful bonding was achieved at 885℃ under a pulsed pressure of 2-10 MPa within durations in the range of 2-8 min, which was notably shortened in comparison with conventional PTLP bonding. Microstructure characterization revealed the o- phase with a limit solubility of Nb, a sequence of Ti-Cu intermetallic phases and solid solutions of Ni and Cu in α＋β Ti in the reaction zone. The maximum shear strength of 106.7 MPa was obtained when the joint was bonded for 5 rain, indicating that a robust metallurgical bonding was achieved. Upon shear loading, the joints fractured along the Ti-Cu intermetallics interface and spread to the interior of TiC cermet in a brittle cleavage manner.展开更多
文摘Influences of gap size and cyclic-thermal-shock treatment on the mechanical properties of transient liquid phase（TLP） bonded IN-738 LC superalloy were investigated. For this purpose, TLP bonding of IN-738 LC superalloy was carried out in a vacuum furnace using powdered AMS 4777 as the filler metal. The results showed that isothermal solidified zone（ISZ） consisted of Ni solid-solution and the distribution of alloying elements was homogeneous. High hardness of HV 409 and high shear strength of 506 MPa were observed in 40 μm gap sample. Alloying elements formed γ′ precipitates and the solid-solution in the ISZ. Hardness and shear strength of bonds were reduced with increasing the gap size（in range of 40-120 μm）. The fractured surfaces of complete isothermal solidified bonds showed dimpled rupture, but athermal solidified bonds showed cleavage fracture surface. 10, 20, 30 and 40 thermal-shock cycles were applied to 80 μm gap samples, respectively. The shear strength of the bond was measured to be 268 MPa after the 40 th thermal-shock cycle. The sample with gap size of 80 μm was failed due to crack nucleation on faying surface at 45 th thermal-shock cycle. The amount of the produced brittleness due to quenching the samples in water bath was attributed to the number of thermal-shock cycles.
基金Project(51421001)supported by the National Natural Science Foundation of ChinaProjects(106112015CDJXZ138803,106112015CDJXY130003)supported by the Fundamental Research Funds for the Central Universities,China
文摘Partial transient liquid phase （PTLP） bonding of TiC cermet to 06Cr19Ni10 stainless steel was carried out. Impulse pressuring was used to reduce the bonding time, and a Ti/Cu/Nb interlayer was employed to alleviate the detrimental effect of interfacial reaction products on the bonding strength. Successful bonding was achieved at 885℃ under a pulsed pressure of 2-10 MPa within durations in the range of 2-8 min, which was notably shortened in comparison with conventional PTLP bonding. Microstructure characterization revealed the o- phase with a limit solubility of Nb, a sequence of Ti-Cu intermetallic phases and solid solutions of Ni and Cu in α＋β Ti in the reaction zone. The maximum shear strength of 106.7 MPa was obtained when the joint was bonded for 5 rain, indicating that a robust metallurgical bonding was achieved. Upon shear loading, the joints fractured along the Ti-Cu intermetallics interface and spread to the interior of TiC cermet in a brittle cleavage manner.
