According to inverse heat transfer theory, the evolutions of synthetic surface heat transfer coefficient（SSHTC） of the quenching surface of 7B50 alloy during water-spray quenching were simulated by the Pro CAST soft...According to inverse heat transfer theory, the evolutions of synthetic surface heat transfer coefficient（SSHTC） of the quenching surface of 7B50 alloy during water-spray quenching were simulated by the Pro CAST software based on accurate cooling curves measured by the modified Jominy specimen and temperature-dependent thermo-physical properties of 7 B50 alloy calculated using the JMat Pro software. Results show that the average cooling rate at 6 mm from the quenching surface and 420-230 ℃（quench sensitive temperature range） is 45.78℃/s. The peak-value of the SSHTC is 69 kW/（m^2·K） obtained at spray quenching for 0.4 s and the corresponding temperature of the quenching surface is 160 ℃. In the initial stage of spray quenching, the phenomenon called ＂temperature plateau＂ appears on the cooling curve of the quenching surface. The temperature range of this plateau is 160-170℃ with the duration about 3 s. During the temperature plateau, heat transfer mechanism of the quenching surface transforms from nucleate boiling regime to single-phase convective regime.展开更多
Cooling strength is one of the important factors affecting microstructure and properties of gas cylinders during quenching process,and reasonable water spray volume can effectively improve the quality of gas cylinders...Cooling strength is one of the important factors affecting microstructure and properties of gas cylinders during quenching process,and reasonable water spray volume can effectively improve the quality of gas cylinders and reduce production costs.To find the optimal water spray parameters,a fluid-solid coupling model with three-phase flow was established in consideration of water-vapor conversion.The inner and outer walls of gas cylinder with the dimensions of d914 mm×38 mm×12000 mm were quenched using multi-nozzle water spray system.The internal pressure,average heat transfer coefficient(have)and stress of the gas cylinder under different water spray volumes during quenching process were studied.Finally,the mathematical model was experimentally verified.The results show that both the internal pressure and have increase along with the increase of spray volume.The internal pressure increases slowly first and then rapidly,but have increases rapidly first and then slowly.To satisfy hardenability of gas cylinders,the minimum spray volume should not be less than 40 m^3/(h·m).The results of stress indicate that water spray quenching will not cause deformation of bottle body in the range of water volume from 40 to 290 m^3/(h·m).展开更多
Transient heat transfer has been experimentally investigated for subcooled water jet impingement quenching of a hot rotating stainless steel cylinder. Temperatures beneath the impinged surface were measured during que...Transient heat transfer has been experimentally investigated for subcooled water jet impingement quenching of a hot rotating stainless steel cylinder. Temperatures beneath the impinged surface were measured during quenching and used to estimate surface temperature and surface heat flux by using a developed numerical inverse solution of heat conduction. Heat flux reached its maximum value just after the WF （wetting front） （visible leading edge of boiling region） started moving from stagnation towards the circumferential region. WF moved in a non-uniform manner in angular direction on the hot rotating surface. With the increase of surface velocity, heat flux decreased. Higher surface velocity moved away the produced vapor bubbles and reduced the solid-liquid contact time which made it one-dimensional heat conduction from multi-dimensional, that reduced heat flux. The generated boiling curve from the estimated heat flux showed a reasonable agreement with existing studies. The surface maximum heat flux （maximum value in each cycle） distribution trend with radial position is entirely comparable with the static surface critical heat flux in literature. An explosive to a sheet like flow patterns were observed with the decrease of surface temperature. The flow patterns were followed by the intensity of sound during quenching.展开更多
基金Project(2016YFB0300801)supported by the National Key Research and Development Program of ChinaProject(51371045)supported by the National Natural Science Foundation of China
文摘According to inverse heat transfer theory, the evolutions of synthetic surface heat transfer coefficient（SSHTC） of the quenching surface of 7B50 alloy during water-spray quenching were simulated by the Pro CAST software based on accurate cooling curves measured by the modified Jominy specimen and temperature-dependent thermo-physical properties of 7 B50 alloy calculated using the JMat Pro software. Results show that the average cooling rate at 6 mm from the quenching surface and 420-230 ℃（quench sensitive temperature range） is 45.78℃/s. The peak-value of the SSHTC is 69 kW/（m^2·K） obtained at spray quenching for 0.4 s and the corresponding temperature of the quenching surface is 160 ℃. In the initial stage of spray quenching, the phenomenon called ＂temperature plateau＂ appears on the cooling curve of the quenching surface. The temperature range of this plateau is 160-170℃ with the duration about 3 s. During the temperature plateau, heat transfer mechanism of the quenching surface transforms from nucleate boiling regime to single-phase convective regime.
基金Project(51674096)supported by the National Natural Science Foundation of ChinaProject(E2016203119)supported by Hebei Natural Science Foundation of ChinaProject(18211045)supported by the Key Research and Development Foundation in Hebei Province of China
文摘Cooling strength is one of the important factors affecting microstructure and properties of gas cylinders during quenching process,and reasonable water spray volume can effectively improve the quality of gas cylinders and reduce production costs.To find the optimal water spray parameters,a fluid-solid coupling model with three-phase flow was established in consideration of water-vapor conversion.The inner and outer walls of gas cylinder with the dimensions of d914 mm×38 mm×12000 mm were quenched using multi-nozzle water spray system.The internal pressure,average heat transfer coefficient(have)and stress of the gas cylinder under different water spray volumes during quenching process were studied.Finally,the mathematical model was experimentally verified.The results show that both the internal pressure and have increase along with the increase of spray volume.The internal pressure increases slowly first and then rapidly,but have increases rapidly first and then slowly.To satisfy hardenability of gas cylinders,the minimum spray volume should not be less than 40 m^3/(h·m).The results of stress indicate that water spray quenching will not cause deformation of bottle body in the range of water volume from 40 to 290 m^3/(h·m).
文摘Transient heat transfer has been experimentally investigated for subcooled water jet impingement quenching of a hot rotating stainless steel cylinder. Temperatures beneath the impinged surface were measured during quenching and used to estimate surface temperature and surface heat flux by using a developed numerical inverse solution of heat conduction. Heat flux reached its maximum value just after the WF （wetting front） （visible leading edge of boiling region） started moving from stagnation towards the circumferential region. WF moved in a non-uniform manner in angular direction on the hot rotating surface. With the increase of surface velocity, heat flux decreased. Higher surface velocity moved away the produced vapor bubbles and reduced the solid-liquid contact time which made it one-dimensional heat conduction from multi-dimensional, that reduced heat flux. The generated boiling curve from the estimated heat flux showed a reasonable agreement with existing studies. The surface maximum heat flux （maximum value in each cycle） distribution trend with radial position is entirely comparable with the static surface critical heat flux in literature. An explosive to a sheet like flow patterns were observed with the decrease of surface temperature. The flow patterns were followed by the intensity of sound during quenching.
