移去热源前后中高碳钢堆焊温度场和应力场的数值模拟

以中高碳钢60CrMnMo为研究对象,测量了堆焊后的残余应力场。采用有限元分析对热源移去前后堆焊温度场和应力场进行了数值模拟。残余应力场实测结果与模拟结果基本吻合,证明了模型的有效性。温度场模拟获得了不同时刻整个试样的温度分布及试样上各典型截面的温度变化曲线。堆焊16 s后移去热源前后温度场分布有很大差异,堆焊结束后,热量迅速向下表面及周界方向传播。直至180 s,试样温度场显现平衡态,传热基本停止,此时温度峰值位于靠近下表面心部,内外温差不大。利用温度场模拟结果模拟了堆焊热源移去前后几个关键时刻的瞬态过程应力。结果表明,应力峰值出现于热影响区与母材区交界面,跃变点前后变化十分显着。

粗糙表面基于G-W接触的三维瞬态热结构耦合

工程表面是粗糙的,其对磨损有较大影响。为了研究磨损过程的热动力学,文中基于G-W(Greenwood-Wil-liamson)接触模型,将两个粗糙表面简化为一规则形状微凸体与一理想平面,分析在移动热源作用下接触面的边界条件,着重考虑摩擦滑动过程中两物体的弹性变形以及摩擦接触温度与接触区域应力的耦合问题,利用热—结构顺序耦合建立三维瞬态有限元计算模型。从而揭示粗糙表面滑动摩擦副的温度和热应力分布规律,为进一步研究热—机械失效问题及磨损机理奠定理论基础。

Temperature and stress fields in electron beam welded Ti-15-3 alloy to 304 stainless steel joint with copper interlayer sheet

Electron beam welding of Ti-15-3 alloy to 304 stainless steel （STS） using a copper filler metal was carried out. The temperature fields and stress distributions in the Ti/Fe and Ti/Cu/Fe joint during the welding process were numerically simulated and experimentally measured. The results show that the rotated parabola body heat source is fit for the simulation of the electron beam welding. The temperature distribution is asymmetric along the weld center and the temperature in the titanium alloy plate is higher than that in the 304 STS plate. The thermal stress also appears to be in asymmetric distribution. The residual tensile stress mainly exists in the weld at the 304 STS side. The copper filler metal decreases the peak temperature and temperature grade in the joint as well as the residual stress. The longitudinal and lateral residual tensile strengths reduce by 66 MPa and 31 MPa, respectively. From the temperature and residual stress, it is concluded that copper is a good filler metal candidate for the electron beam welding of Ti-15-3 titanium alloy to 304 stainless steel.

Finite element analysis of pressure on 2024 aluminum alloy created during restricting expansion-deformation heat-treatment

Metals heat-treated under high pressure can exhibit different properties. The heat-induced pressure on 2024 aluminum alloy during restricting expansion-deformation heat-treatment was calculated by using the ABAQUS finite element software, and the effects of the mould material properties, such as coefficient of thermal expansion （CTE）, elastic modulus and yield strength, on the pressure were discussed. The simulated results show that the relatively uniform heat-induced pressure, approximately 503 MPa at 500 ℃, appears on 2024 alloy when 42CrMo steel is as the mould material. The heat-induced pressure increases with decreasing the CTE and the increases of elastic modulus and yield strength of the mould material. The influences of the CTE and elastic modulus on the heat-induced pressure are more notable.

Tribological properties and thermal-stress analysis of C/C-SiC composites during braking

The tribological properties and thermal-stress behaviors of C/C-SiC composites during braking were investigated aiming to simulate braking tests of high-speed trains. The temperature and structural fields of C/C-SiC composites during braking were fully coupled and simulated with ANSYS software. The results of tribological tests indicated that the C/C-SiC composites showed excellent static friction coefficient (0.68) and dynamic friction coefficient (average value of 0.36). The highest temperature on friction surface was 445℃. The simulated temperature field showed that the highest temperature which appeared on the friction surface during braking was about 463℃. Analysis regarding thermal-stress field showed that the highest thermal-stress on friction surface was 11.5 MPa. The temperature and thermal-stress distributions on friction surface during braking showed the same tendency.

Finite element analysis of temperature and stress fields during selective laser melting process of Al−Mg−Sc−Zr alloy

A 3D finite element model was established to investigate the temperature and stress fields during the selective laser melting process of Al−Mg−Sc−Zr alloy.By considering the powder−solid transformation,temperaturedependent thermal properties,latent heat of phase transformations and molten pool convection,the effects of laser power,point distance and hatch spacing on the temperature distribution,molten pool dimensions and residual stress distribution were investigated.Then,the effects of laser power,point distance and hatch spacing on the microstructure,density and hardness of the alloy were studied by the experimental method.The results show that the molten pool size gradually increases as the laser power increases and the point distance and hatch spacing decrease.The residual stress mainly concentrates in the middle of the first scanning track and the beginning and end of each scanning track.Experimental results demonstrate the accuracy of the model.The density of the samples tends to increase and then decrease with increasing laser power and decreasing point distance and hatch spacing.The optimum process parameters are laser power of 325−375 W,point distance of 80−100μm and hatch spacing of 80μm.

Numerical simulation of hot stamping of side impact beam

Ls-DYNA software is adopted to conduct research of numerical simulation on hot stamping of side impact beam to calculate the temperature field distribution, stress field distribution, forming limit diagram （FLD） figure, etc. in the course of hot stamping so as to predict and analyze the formability of parts. ProCAST software is employed to conduct research of numerical simulation on solid quenching course concerning hot stamping to calculate temperature field distri- bution of tools and component of muhiple stamping cycles. The results obtained from numerical simulation can provide significant reference value to hot stamping part design, formability predication and tools cooling system design.