The ＂neat＂ operation of the two-reactant reactive distillation column has Oetter steady-state economics, while It presents a challenge for design, optimization, and control of the process. Based on the optimal econo...The ＂neat＂ operation of the two-reactant reactive distillation column has Oetter steady-state economics, while It presents a challenge for design, optimization, and control of the process. Based on the optimal economic design, the dual-composition control structure and dual-temperature control structure are designed respectively for the benzene chlorine consecutive reactive distillation process. The effectiveness and robustness are analyzed comparably for the disturbance resistance in terms of changes of production rate and feed composition. Results show that dual-temperature control with propose selection of tray temperatures and the optimal profile of the set point can provide better transient process performance than the composition control structure.展开更多
The p-xylene(PX) oxidation process is of great industrial importance because of the strong demand of the global polyester fiber.A steady-state model of the PX oxidation has been studied by many researchers.In our prev...The p-xylene(PX) oxidation process is of great industrial importance because of the strong demand of the global polyester fiber.A steady-state model of the PX oxidation has been studied by many researchers.In our previous work,a novel industrial p-xylene oxidation reactor model using the free radical mechanism based kinetics has been developed.However,the disturbances such as production rate change,feed composition variability and reactor temperature changes widely exist in the industry process.In this paper,dynamic simulation of the PX oxidation reactor was designed by Aspen Dynamics and used to develop an effective plantwide control structure,which was capable of effectively handling the disturbances in the load and the temperature of the reactor.Step responses of the control structure to the disturbances were shown and served as the foundation of the smooth operation and advanced control strategy of this process in our future work.展开更多
Precise temperature control to decrease movements in positions due to thermal expansion of work pieces is required in the manufacturing processes to achieve nanometer-order accuracy. We analytically examined the effec...Precise temperature control to decrease movements in positions due to thermal expansion of work pieces is required in the manufacturing processes to achieve nanometer-order accuracy. We analytically examined the effect of a method of minimizing movements in positions on a plate with varying generation of noise-heat. Control by monitoring temperature changes caused larger movements in positions than that without control because maximum change in temperature occurred at non-monitoring positions. The best method of minimizing movements in positions due to thermal expansion of a plate with varying generation of noise-heat was model predictive control by the monitoring movements and distributed temperature changes in the control heater according to the effects of the generation of noise-heat. The maximum movement in positions was 6 nm, which was 1/4 times of that without control.展开更多
Analysis was performed on the boiler for solid fuels in a corresponding real-thermal load. The tests were conducted with the use of a low-temperature top-loading KWSM water boiler. For control of the burning process, ...Analysis was performed on the boiler for solid fuels in a corresponding real-thermal load. The tests were conducted with the use of a low-temperature top-loading KWSM water boiler. For control of the burning process, three control algorithms were used as implemented in microprocessor temperature controls. The analysis aimed at determination of influence of the control algorithm upon quality of the buming process in conditions of actual demand for thermal energy. The detailed analysis of operating parameters in relation to the variable thermal load of the boiler provided necessary information and made it possible to state that control algorithms do influence quality of the controlled process. Particular attention was paid to a situation, in which demand for thermal energy is decreased.展开更多
In this study, we examined the thermal effects throughout the process of the placement of span-scale girder segments on a 6×110-m continuous steel box girder in the Hong Kong-Zhuhai-Macao Bridge. Firstly, when a ...In this study, we examined the thermal effects throughout the process of the placement of span-scale girder segments on a 6×110-m continuous steel box girder in the Hong Kong-Zhuhai-Macao Bridge. Firstly, when a span-scale girder segment is temporarily stored in the open air, temperature gradients will significantly increase the maximum reaction force on temporary supports and cause local buckling at the bottom of the girder segment. Secondly, due to the temperature difference of the girder segments before and after girth-welding, some residual thermal deflections will appear on the girder segments because the boundary conditions of the structure are changed by the girth-welding. Thirdly, the thermal expansion and thermal bending of girder segments will cause movement and rotation of bearings, which must be considered in setting bearings. We propose control measures for these problems based on finite element method simulation with field-measured temperatures. The local buckling during open-air storage can be avoided by reasonably determining the appropriate positions of temporary supports using analysis of overall and local stresses. The residual thermal deflections can be overcome by performing girth-welding during a period when the vertical temperature difference of the girder is within 1 °C, such as after 22:00. Some formulas are proposed to determine the pre-set distances for bearings, in which the movement and rotation of the bearings due to dead loads and thermal loads are considered. Finally, the feasibility of these control measures in the placement of span-scale girder segments on a real continuous girder was verified: no local buckling was observed during open-air storage;the residual thermal deflections after girth-welding were controlled within 5 mm and the residual pre-set distances of bearings when the whole continuous girder reached its design state were controlled within 20 mm.展开更多
基金Supported by the National Natural Science Foundation of China(61203020,21276126)Jiangsu Province Natural Science Foundation(BK2011795)National Key Technology Research and Development Program of the Ministry of Science and Technology of China(2011BAE18B01)
文摘The ＂neat＂ operation of the two-reactant reactive distillation column has Oetter steady-state economics, while It presents a challenge for design, optimization, and control of the process. Based on the optimal economic design, the dual-composition control structure and dual-temperature control structure are designed respectively for the benzene chlorine consecutive reactive distillation process. The effectiveness and robustness are analyzed comparably for the disturbance resistance in terms of changes of production rate and feed composition. Results show that dual-temperature control with propose selection of tray temperatures and the optimal profile of the set point can provide better transient process performance than the composition control structure.
基金Supported by the Major State Basic Research Development Program of China(2012CB720500)the National Natural Science Foundation of China(U1162202)+2 种基金the Shanghai Second Polytechnic University Key Discipline Construction(4th term)-Control Theory&Control Engineering(XXKPY1308)the Cultivation Program of Young Teachers in Colleges and Universities of Shanghai(ZZegdl4013)the School Foundation of Shanghai Second Polytechnic University(EGD14XQD02)
文摘The p-xylene(PX) oxidation process is of great industrial importance because of the strong demand of the global polyester fiber.A steady-state model of the PX oxidation has been studied by many researchers.In our previous work,a novel industrial p-xylene oxidation reactor model using the free radical mechanism based kinetics has been developed.However,the disturbances such as production rate change,feed composition variability and reactor temperature changes widely exist in the industry process.In this paper,dynamic simulation of the PX oxidation reactor was designed by Aspen Dynamics and used to develop an effective plantwide control structure,which was capable of effectively handling the disturbances in the load and the temperature of the reactor.Step responses of the control structure to the disturbances were shown and served as the foundation of the smooth operation and advanced control strategy of this process in our future work.
文摘Precise temperature control to decrease movements in positions due to thermal expansion of work pieces is required in the manufacturing processes to achieve nanometer-order accuracy. We analytically examined the effect of a method of minimizing movements in positions on a plate with varying generation of noise-heat. Control by monitoring temperature changes caused larger movements in positions than that without control because maximum change in temperature occurred at non-monitoring positions. The best method of minimizing movements in positions due to thermal expansion of a plate with varying generation of noise-heat was model predictive control by the monitoring movements and distributed temperature changes in the control heater according to the effects of the generation of noise-heat. The maximum movement in positions was 6 nm, which was 1/4 times of that without control.
文摘Analysis was performed on the boiler for solid fuels in a corresponding real-thermal load. The tests were conducted with the use of a low-temperature top-loading KWSM water boiler. For control of the burning process, three control algorithms were used as implemented in microprocessor temperature controls. The analysis aimed at determination of influence of the control algorithm upon quality of the buming process in conditions of actual demand for thermal energy. The detailed analysis of operating parameters in relation to the variable thermal load of the boiler provided necessary information and made it possible to state that control algorithms do influence quality of the controlled process. Particular attention was paid to a situation, in which demand for thermal energy is decreased.
基金Project supported by the National Natural Science Foundation of China(Nos.51578496 and 51878603)the Zhejiang Provincial Natural Science Foundation of China(No.LZ16E080001)。
文摘In this study, we examined the thermal effects throughout the process of the placement of span-scale girder segments on a 6×110-m continuous steel box girder in the Hong Kong-Zhuhai-Macao Bridge. Firstly, when a span-scale girder segment is temporarily stored in the open air, temperature gradients will significantly increase the maximum reaction force on temporary supports and cause local buckling at the bottom of the girder segment. Secondly, due to the temperature difference of the girder segments before and after girth-welding, some residual thermal deflections will appear on the girder segments because the boundary conditions of the structure are changed by the girth-welding. Thirdly, the thermal expansion and thermal bending of girder segments will cause movement and rotation of bearings, which must be considered in setting bearings. We propose control measures for these problems based on finite element method simulation with field-measured temperatures. The local buckling during open-air storage can be avoided by reasonably determining the appropriate positions of temporary supports using analysis of overall and local stresses. The residual thermal deflections can be overcome by performing girth-welding during a period when the vertical temperature difference of the girder is within 1 °C, such as after 22:00. Some formulas are proposed to determine the pre-set distances for bearings, in which the movement and rotation of the bearings due to dead loads and thermal loads are considered. Finally, the feasibility of these control measures in the placement of span-scale girder segments on a real continuous girder was verified: no local buckling was observed during open-air storage;the residual thermal deflections after girth-welding were controlled within 5 mm and the residual pre-set distances of bearings when the whole continuous girder reached its design state were controlled within 20 mm.
