异形钨骨架温态流动成形

研究了温态流动成形复杂形状钨骨架的工艺。考察了钨骨架中Cu粉类型(雾化Cu粉,电解Cu粉,超细Cu粉)、粘结剂添加量和成形温度对钨骨架孔隙分布均匀性的影响。结果表明,添加35%体积分数的粘结剂并在压制过程中提高压制温度会明显改善钨骨架孔隙度分布的均匀性;同时,由于不同Cu粉具有不同的表面形貌及粒度,对于钨骨架的孔隙度分布均匀性也有较大影响。由于超细Cu粉表面光滑、形状规则,添加了超细Cu粉和35%(体积分数)粘结剂的混合粉末在55℃时成形的钨骨架孔隙分布最均匀。

流动温压成形射孔弹药型罩的研究

采用一定比例的粘结剂并尝试利用流动温压成形结合熔渗制备射孔弹药型罩。通过改变钨(W)骨架中Cu粉类型(雾化Cu粉,电解Cu粉,超细Cu粉)、粘结剂添加量和成形温度,考察不同工艺参数对杯状试样的密度分布影响,获得流动温压成形药型罩钨骨架的最佳工艺。结果表明,添加了超细Cu粉和35%(体积分数)粘结剂的混合粉末在55℃时成形的钨骨架孔隙分布最均匀,该骨架在1 200℃熔渗30 min后,密度分布均匀,整体密度达到15.4 g/cm3(相对密度99.0%)。通过该工艺制备的127型射孔弹在大庆检测中心检测,API RP19B标准混泥土靶穿深达到1 433 mm。

Rheological properties of warm mix asphalt binder by DSR test at medium temperature

The rheological properties including the complex modulus G＊ and the phase angle δof matrix and warm mix asphalt （WMA）binders were measured by using the dynamic shear rheometer （DSR ） test at the medium temperature ranging from 16 to 40 ℃,and the relationships between the fatigue factor G＊ sinδand the matrix binder property,WMA additive and test temperature were established.It is found that G＊ decreases with the increasing temperature while δincreases inversely,and G＊ of the asphalt binder with high WMA additive dosage is large,and δis small.G＊sinδexponentially decreases with the increasing temperature and linearly increases with the increase in additive dosage,and the amplitudes of variation are large at low temperatures and high additive dosages.The effect of WMA additive on the rheological property is more remarkable for the matrix asphalt binder with low G＊.Besides,aging has a great effect on the property of matrix asphalt binder,and a slight effect on the interaction between asphalt and additive.The high additive dosage can increase the fatigue cracking potential of the asphalt binder.

Flow behavior and microstructure evolution of 6A82 aluminium alloy with high copper content during hot compression deformation at elevated temperatures

The flow behavior and microstructure evolution of 6A82 aluminum alloy (Al?Mg?Si?Cu) with high copper content were studied on a Gleeble?1500 system by isothermal hot compression test in the temperature range from 320 to 530 °C and the strain rate range from 0.001 to 10 s?1. The results reveal that the flow stress of the alloy exhibits a continuous flow softening behavior at low temperatures of 320?390 °C, whereas it reaches steady state at high temperatures (≥460°C), which are influenced greatly by the Zener?Hollomon parameter (Z) in the hyperbolic sine with the hot deformation activation energy of 325.12 kJ/mol. Microstructure characterizations show that prominent dynamic recrystallization and coarsening of dynamic precipitation may be responsible for the continuous flow softening behavior. Due to deformation heating at high strain rates (≥1 s?1), dynamic recrystallization is more prominent in the specimen deformed at 530 °C and 10 s?1 than in the specimen deformed at 460 °C and 0.1 s?1 even though they have very close lnZ values.

Influence of temperature and strain rate on flow stress behavior of twin-roll cast, rolled and heat-treated AZ31 magnesium alloys

The effects of temperature and strain rate on the flow stress behavior of twin-roll cast, rolled and heat-treated AZ31 magnesium alloys were investigated under uniaxial tension. At high temperatures, dynamic recovery, continuous dynamic recrystallization, grain boundary sliding and the activation of additional slip systems lead to an improvement of the ductility of the alloys. The elongation to failure is nearly independent of the strain rate between 473 and 523 K at 10-2 s-1 and 10-1 s-1, which is related to the strain rate dependence of the critical resolved shear stress（CRSS） for nonbasal slip. Despite the high temperature, twins are even observed at 573 K and 10-3 s-1 because they have a low CRSS.

Viscoelastic Characteristics of Asphalt Binders at Softening Point Temperature

In this paper, in order to investigate the viscoelasticity of asphalt binder at the softening point temperature, more than 30 different asphalt binders were selected and tested by dynamic rheological scan method using a dynamic shear rheometer(DSR). The softening points and the rheological parameters of the asphalt samples were measured and analyzed. The results indicated that at the softening point temperature the neat asphalt and the SBS modified asphalt showed two different rheological states. The neat asphalt binders had a majority of viscous components in viscoelastic composition, with the phase angles being mostly higher than 80 o. The SBS modified binders had lower phase angles, with their elasticity still retained. Meanwhile, the Shapiro-Wilk normality test showed that at a confidence level of 0.05, at whatever aging state, the neat asphalt had a stable complex modulus corresponding to the softening point, which was 13.034 kPa at a standard deviation of 2.105 kPa under the same test condition. The softening point of neat asphalt binder can be calculated via the equivalent modulus rule. It is found out that there is a good relationship between the calculated and the measured softening points. And it is suggested that more data are needed to validate this finding.

Flow behaviour constitutive model of CuCrZr alloy and 35CrMo steel based on dynamic recrystallization softening effect under elevated temperature

In order to study the effect of dynamic recrystallization on the metal flow behavior during thermal deformation,the elevated temperature compression experiments of CuCrZr alloy and 35CrMo steel are carried out using Gleeble-3810 thermal simulator.It is proved that the samples underwent obvious dynamic recrystallization behavior during thermal deformation by microstructure observation of deformed specimens.The size of recrystallized grains increases as the temperature improved and the strain rate decreased.Meanwhile,the net softening rate caused by dynamic recrystallization is determined based on the stress-dislocation relationship.It can be found that the value of net softening rate increases quadratically as the Z parameter decreases,and the dynamic recrystallization net softening rate of CuCrZr alloy and 35CrMo steel are calculated to be 21.9%and 29.8%,respectively.Based on the dynamic recrystallization softening effect proposed,the novel elevated temperature flow constitutive models of two different alloys are proposed,and the related parameters are well defined and solved in detail.The predicted values of the obtained models are agreed well with the experimental values.

Low-temperature Properties of Biodiesel:Rheological Behavior and Crystallization Morphology

A soybean oil derived biodiesel was prepared and blended with a conventional No. 0 petrodiesel. The pour points （PP） and the cold filter plugging points （CFPP） of biodiesel blends were evaluated on a low-temperature flow tester. Dynamic viscosities of the blends at different temperatures and different shear rates were measured on a rotary rheometer. The crystal morphologies of biodiesel blends at low temperatures were analyzed using a polarizing microscope. The results indicated that blended fuels demonstrated slight decrease in PPs and CFPPs as compared with those of neat soybean oil derived biodiesel and pure petrodiesel. Below the temperatures of PPs or CFPPs, the dynamic viscosity of biodiesel blends dramatically increased with a decreasing temperature, but decreased with an increasing shear rate, so that biodiesel blends exhibited non-Newtonian behavior. At temperatures higher than PPs or CFPPs, a linear relationship appeared between the dynamic viscosity and shear rate and biodiesel blends became Newtonian fluids. At low temperatures, wax crystals of biodiesel blends grew and agglomerated rapidly. Loss of fluidity for biodiesel blends at low temperatures could therefore be attributed on one hand to the sharp increase of viscosity and on the other hand to the rapid growth and agglomeration of wax crystals.

Study Rheological Behavior for Rapeseed Oils

Rheological behavior of this article presents rapeseed oil. Dynamic viscosity of rapeseed oil was determined at temperatures between 40 ℃-90 ℃ and shear rates ranging from 3.3-120 s1. All types of oils studied Bingham fluid behavior in the temperature range from 313-363 K. Correlation coefficients have similar values to one for all oils studied.

Numerical Analysis of the Thermal Behavior of a Hermetic Reciprocating Compressor

A numerical model to predict the temperature field in a hermetic reciprocating compressor for household refrigeration appliances is presented in this work. The model combines a high resolution three-dimensional heat conduction formulation of the compressor＇s solid parts, a three-dimensional CFD （computational fluid dynamics） approach for the gas line domain and lumped formulations of the shell gas and the lubrication oil. Heat transfer coefficients are determined by applying CFD to the gas line side and correlations from the literature on the shell gas and oil side, respectively. The valve in the gas line simulation is modelled as a parallel moving fiat plate. By means of an iterative loop the temperature field of the solid parts acts as boundary condition for the CFD calculation of the gas line which returns a cycle averaged quantity of heat to the solid parts. Using an iteration method which is based on the temperature deviation between two iteration steps, the total number of iterations and consequently the computational time can be reduced. The loop is continued until a steady-state temperature field is obtained. Calculated temperatures of the solid parts are verified by temperature measurements of a calorimeter test bench.

Effect of heat flux and inlet temperature on the fouling characteristics of nanoparticles

In order to study the effect of heat flux and inlet temperature on the fouling characteristics of nanoparticles, and to further reveal the fouling mechanism for insights into proper operating conditions, γ-Al_2O_3/water suspensions were chosen as the subject of this research. The particulate fouling characteristics of γ-Al_2O_3/water suspensions on the surface of stainless steel have been experimentally studied by varying the heat flux and the inlet temperature under single-phase flow and subcooled-flow boiling conditions. The results show that in the condition of single-phase flow, the asymptotic value of fouling resistance decreases with increasing of heat flux and inlet temperature. The asymptotic value of fouling resistance under single-phase flow is much higher than for the subcooled-flow boiling condition. The effect of heat flux on the fouling resistance under the two flow states has an inverse relationship, and there exists a minimum value of fouling resistance between these two states. For subcooled-flow boiling, the asymptotic value of fouling resistance increases with increasing heat flux, whereas the effect on fouling resistance by the inlet temperature is negligible.