To reduce the excessive vibration of a high-speed rotor system at the critical speed, a friction damper with a flexible support structure is introduced. The mechanism of vibration reduction and support characteristics...To reduce the excessive vibration of a high-speed rotor system at the critical speed, a friction damper with a flexible support structure is introduced. The mechanism of vibration reduction and support characteristics are analyzed and a friction damper is designed. The effect on an unbalanced response is studied. Results show that the stiffness factor and the friction-damping factor of the damper are related to the cone angle and the friction factor of the inner-ring when adopting a proper structure. By changing these parameters and the Z-directional stiffness of the outer-ring, the stiffness and the damping characteristic of the damper can be varied. Introducing a friction damper into the support can reduce the stiffness and increase the damping of the support, thus decreasing the critical speed to avoid the operating speed, suppress the resonant response of a rotor system, and attenuate vibration forces to the outside.展开更多
The friction coefficients between the surfaces of a ball and a disc lubricated by a space lubricating oil No.4129 were measured at various operating conditions on a ball-disc friction test rig. Friction characteristic...The friction coefficients between the surfaces of a ball and a disc lubricated by a space lubricating oil No.4129 were measured at various operating conditions on a ball-disc friction test rig. Friction characteristic curves were obtained under sliding and rolling movements at point contact. A new model for calculation of the friction coefficient was presented. The results show that the bigger the load is, the larger the friction coefficient becomes. The rolling speed ranging from 1 m/s to10 m/s has an important effect on the friction coefficient. The friction coefficient increases with the increase in sliding speed and the decrease in rolling speed. The linear variation region of the friction coefficient versus the sliding speed at high rolling speed is wider than that at low rolling speed. The model for calculation of the friction coefficient is accurate for engineering use.展开更多
The three dimensional variable cross-section roll forming is a kind of new metal forming technol- ogy which combines large forming force, multi-axis linkage movement and space synergic movement, and the sequential syn...The three dimensional variable cross-section roll forming is a kind of new metal forming technol- ogy which combines large forming force, multi-axis linkage movement and space synergic movement, and the sequential synergic movement of the ganged roller group is used to complete the metal sheet forming according to the shape of the complicated and variable forming part data. The control system should meet the demands of quick response to the test requirements of the product part. A new kind of real time data driving multi-axis linkage and synergic movement control strategy of 3D roll forming is put forward in the paper. In the new control strategy, the forming data are automatically generated according to the shape of the parts, and the multi-axis linkage movement together with cooperative motion among the six stands of the 3D roll forming machine is driven by the real-time information, and the control nodes are also driven by the forming data. The new control strategy is applied to a 48 axis 3D roll forming machine developed by our research center, and the control servo period is less than 10ms. A forming experiment of variable cross section part is carried out, and the forming preci- sion is better than ＋ 0.5mm by the control strategy. The result of the experiment proves that the control strategy has significant potentiality for the development of 3D roll forming production line with large scale, multi-axis ganged and svner^ic movement展开更多
In rare cases rolling bearings fail by WEC （white etching crack） damage before reaching their calculated rating life, if so called additional loads are applied on the bearing in addition to the normal Hertzian stre...In rare cases rolling bearings fail by WEC （white etching crack） damage before reaching their calculated rating life, if so called additional loads are applied on the bearing in addition to the normal Hertzian stress （PHz）. A number of additional loads have been identified by means of tests with rolling bearings. These can be small direct currents as a result of electrostatic charge or large alternating currents from inverter-fed drives that unintentionally flow through the bearing. WEC damages can also be initiated by a pure mechanical additional load which is dependent on factors including the bearing kinematics but also on the dynamics of the drive train. The current state of knowledge on this subject is presented and taken as the basis for developing a hypothesis on the WEC damage mechanism. If load situations critical for WEC cannot be avoided, the risk of WEC can be considerably reduced by the selection of suitable materials and coatings as well as, in some cases, of suitable lubricants.展开更多
文摘To reduce the excessive vibration of a high-speed rotor system at the critical speed, a friction damper with a flexible support structure is introduced. The mechanism of vibration reduction and support characteristics are analyzed and a friction damper is designed. The effect on an unbalanced response is studied. Results show that the stiffness factor and the friction-damping factor of the damper are related to the cone angle and the friction factor of the inner-ring when adopting a proper structure. By changing these parameters and the Z-directional stiffness of the outer-ring, the stiffness and the damping characteristic of the damper can be varied. Introducing a friction damper into the support can reduce the stiffness and increase the damping of the support, thus decreasing the critical speed to avoid the operating speed, suppress the resonant response of a rotor system, and attenuate vibration forces to the outside.
基金supported by the National Science Foundation of China (51105131)the Excellent Youth Foundation of Henan Scientific Committee (12410050002)the Creative Talent Foundation at Universities of Henan Province (2011HASTIT1016)
文摘The friction coefficients between the surfaces of a ball and a disc lubricated by a space lubricating oil No.4129 were measured at various operating conditions on a ball-disc friction test rig. Friction characteristic curves were obtained under sliding and rolling movements at point contact. A new model for calculation of the friction coefficient was presented. The results show that the bigger the load is, the larger the friction coefficient becomes. The rolling speed ranging from 1 m/s to10 m/s has an important effect on the friction coefficient. The friction coefficient increases with the increase in sliding speed and the decrease in rolling speed. The linear variation region of the friction coefficient versus the sliding speed at high rolling speed is wider than that at low rolling speed. The model for calculation of the friction coefficient is accurate for engineering use.
基金Supported by National Key Technology R&D Program(No.2011BAG03B03)
文摘The three dimensional variable cross-section roll forming is a kind of new metal forming technol- ogy which combines large forming force, multi-axis linkage movement and space synergic movement, and the sequential synergic movement of the ganged roller group is used to complete the metal sheet forming according to the shape of the complicated and variable forming part data. The control system should meet the demands of quick response to the test requirements of the product part. A new kind of real time data driving multi-axis linkage and synergic movement control strategy of 3D roll forming is put forward in the paper. In the new control strategy, the forming data are automatically generated according to the shape of the parts, and the multi-axis linkage movement together with cooperative motion among the six stands of the 3D roll forming machine is driven by the real-time information, and the control nodes are also driven by the forming data. The new control strategy is applied to a 48 axis 3D roll forming machine developed by our research center, and the control servo period is less than 10ms. A forming experiment of variable cross section part is carried out, and the forming preci- sion is better than ＋ 0.5mm by the control strategy. The result of the experiment proves that the control strategy has significant potentiality for the development of 3D roll forming production line with large scale, multi-axis ganged and svner^ic movement
文摘In rare cases rolling bearings fail by WEC （white etching crack） damage before reaching their calculated rating life, if so called additional loads are applied on the bearing in addition to the normal Hertzian stress （PHz）. A number of additional loads have been identified by means of tests with rolling bearings. These can be small direct currents as a result of electrostatic charge or large alternating currents from inverter-fed drives that unintentionally flow through the bearing. WEC damages can also be initiated by a pure mechanical additional load which is dependent on factors including the bearing kinematics but also on the dynamics of the drive train. The current state of knowledge on this subject is presented and taken as the basis for developing a hypothesis on the WEC damage mechanism. If load situations critical for WEC cannot be avoided, the risk of WEC can be considerably reduced by the selection of suitable materials and coatings as well as, in some cases, of suitable lubricants.
