金属激光增材制造技术发展研究

高性能金属构件激光增材制造技术,在我国飞机、运载火箭、电力、石化、海洋工程等领域得到广泛应用。本文在概述金属激光增材制造技术的原理基础上,揭示了金属构件内部缺陷、凝固晶粒与显微结构,所形成了演变机理,构建制造技艺下预防金属零件变形开裂的方法;以及激光增材制造技艺装备新原理;形成整套制造技艺标准体系,实现“产学研”紧密合作。以材料冶金技术和创新的结构设计技术的变革为焦点,展望未来高性能金属构件激光增材制造技术发展动向。

Corrosion behavior of Hastelloy C22 coating produced by laser cladding in static and cavitation acid solution

The Hastelloy C22 coatings on Q235 steel substrate were produced by high power diode laser cladding technique. Their corrosion behaviors in static and cavitation hydrochloric, sulfuric and nitric acid solutions were investigated. The electrochemical results show that corrosion resistance of coatings in static acid solutions is higher than that in cavitation ones. In each case, coating corrosion resistance in descending order is in nitric, sulfuric and hydrochloric acid solutions. Obvious erosion-corrosion morphology and serious intercrystalline corrosion of coating are noticed in cavitation hydrochloric acid solution. This is mainly ascribed to the aggressive ions in hydrochloric acid solution and mechanical effect from cavitation bubbles collapse. While coating after corrosion test in cavitation nitric acid solution shows nearly unchanged surface morphology. The results indicate that the associated action of cavitation and property of acid solution determines the corrosion development of coating. Hastelloy C22 coating exhibits better corrosion resistance in oxidizing acid solution for the stable formation of dense oxide film on the surface.

Electrochemical dissolution and passivation of laser additive manufactured Ti6Al4V controlled by elements segregation and phases distribution

The electrochemical dissolution and passivation of laser additive manufactured Ti6Al4V were investigated through Tafel polarization,potentiostatic polarization and AC impedance measurements.The results show that the solution treatment−aging(STA)process aggravates the element micro-segregation compared to the annealing process,leading to varied Al and V contents of the phases from different samples.It is proven that either Al-rich or V-rich condition can highly affect the electrochemical dissolution behaviors due to thermodynamical instability caused by element segregation.The dissolution rate in the metastable passivation process is controlled by the stability of the produced film that is affected by phases distribution,especially the difficult-to-dissolve phase.And then,the dissolution rate of the phases in the transpassivation region is consistent with the rank in the activation process because the dense film is not capable of being produced.Compared to the annealed sample,the higher dissolution rate of the STA sample is beneficial to the electrochemical machining(ECM)of Ti6Al4V.

Technology of Laser Protection and Defrosting Film

A compound coating of electrically conductive and visible transparent film and laser protective film has been developed,this coating has light densities of no less than 4 against 0.53 μm and no less than 3 against 1.06 μm in the range of ±30° angular field.The average transmittance value as high as 60% from 0.4 μm to 0.7 μm has been achieved.The structures of the laser protective filters are compared.The refractive index of a compound material used in the matching layer has been given.Measured results of the laser protective film coating are compared with that of the compound coating.

Real-Time Observation of Pyoverdine Dissolving Ferric Hydroxide

Pyoverdine is one of the siderphores excreted by Pseudomonas aeruginosa that can help microbe to uptake iron in vitro. To determine the effect of pyoverdine chelating with iron, we purified the free pyoverdine and applied the dynamic laser light scattering （DLS） to detect the interaction between the pyoverdine and ferric hydroxide. The real-time DLS data analysis indicated that pyoverdine can directly combine with Fe（OH）3 to form complexes and these substances are gradually degraded by themselves then completely disappeared. In our experiment, we have demonstrated that pyoverdine may not only chelate ferric ion but also availably dissolve ferric hydroxide which assists bacteria to survive in iron-deficient environments.

Fe-Zn supersaturated solid solution prepared by mechanical alloying and laser sintering to accelerate degradation

The slow degration of iron limits its bone implant application.The solid solution of Zn in Fe is expected to accelerate the degradation.In this work,mechanical alloying(MA)was used to prepare Fe-Zn powder with supersaturated solid solution.MA significantly decreased the lamellar spacing between particles,thus reducing the diffusion distance of solution atoms.Moreover,it caused a number of crystalline defects,which further promoted the solution diffusion.Subsequently,the MA-processed powder was consolidated into Fe-Zn part by laser sintering,which involved a partial melting/rapid solidification mechanism and retained the original supersaturated solid solution.Results proved that the Fe-Zn alloy became more susceptible with a lowered corrosion potential,and thereby an accelerated corrosion rate of(0.112±0.013)mm/year.Furthermore,it also exhibited favorable cell behavior.This work highlighted the advantage of MA combined with laser sintering for the preparation of Fe-Zn implant with improved degradation performance.

Time resolved laser-induced breakdown spectroscopy for calcium concentration detection in water

The laser induced breakdown spectroscopy(LIBS) is an element analysis technique with the advantages of real time detection,simultaneous multi-element identification,and in-situ and stand-off capacities.To evaluate its potential of ocean applications,in this paper,the time resolved laser-induced breakdown spectroscopy for calcium concentration detection in water is investigated.With the optimum experimental parameters,the plasma emission lifetime is determined to be about 500 ns with 532 nm laser excitation,and 1000 ns with 1064 nm laser excitation.The lowest detection concentration of 50 ppm is achieved for calcium detection in CaCl2 water solution using the 532 nm LIBS.Even better detection sensitivity is achieved using the 1064 nm LIBS,and the resulted lowest detection concentration of calcium is 25 ppm.The results suggest that it is feasible to develop LIBS as an on-line sensor for metal element monitoring in the sea.