基于应力修正的2195铝锂合金本构模型及热加工性能

针对退火后的2195铝锂合金在变形温度为400~490℃、应变速率为0.01~10 s^(−1)条件下进行等温热压缩实验,对获得的真应力应变曲线进行摩擦力和温升效应的修正,并基于修正后的真应力真应变建立材料的本构关系。结果表明:实验值和预测值的相关系数R为0.99584,平均绝对误差(AARE)为3.698%,表明所建立的本构模型能很好地预测2195铝锂合金在不同变形参数下的流动应力值;基于修正后应力应变数据,通过将流变失稳图(传统热加工图)(conventional hot processing map,CHP)与变形激活能值Q耦合,建立了激活能加工(activation energy processing,AEP)图,优化出合金的热加工窗口为:应变速率<0.4 s^(−1),温度475~490℃。

Hot compression behavior and processing map of cast Mg-4Al-2Sn-Y-Nd alloy

The plastic flow behavior of a newly developed high ductility magnesium alloy, Mg-4Al-2Sn-Y-Nd, was investigated by hot compression from 200 to 400 ℃ with a strain rate of 1.5×10-3 to 7.5 s-1. The results reveal that the strain rate sensitivity factor （m） of the alloy is much lower than that of the AZ31 alloy, which implies that the alloy should be more suitable for processing at high strain rate. The constitutive relationship of the alloy deformed at elevated temperature was obtained by plotting the experimental data. The stress exponent of the alloy is 10.33, which reveals that climb-controlled dislocations creep is the dominated deformation mechanism. The processing-map technique was used to determine the practical processing window. The proper deformation temperature and strain rate of the cast alloy were determined as 350-400 ℃ and 0.01-0.03 s-1, respectively.

Hot deformation behavior of TC11/Ti-22Al-25Nb dual-alloy in isothermal compression

The high-temperature flow behavior of TCll/Ti-22Al-25 Nb electron beam（EB） weldments was investigated by the isothermal compression tests at the temperature of 900-1060℃ and the strain rate of 0.001-10 s-（-1）.Based on the experimental data,the constitutive equation that describes the flow stress as a function of strain rate and deformation temperature is obtained.The apparent activation energy of deformation is calculated,which decreases with increasing the strain and the value is 334 kJ/mol at strain of 0.90.The efficiency of power dissipation η changes obviously with the variation of deformation conditions.Under the strain rates of 0.01,0.1 and 1 s-（-1）,the value of η increases with increasing the true strain for different deformation temperatures.While the value of η decreases with increasing the strain under the strain rates of 0.001 and 10 s-（-1）.The optimum processing condition is（t（opi）=1060℃,ε（opi）=0.1 s-（-1）） with the peak efficiency of 0.51.Under this deformation,dynamic recrystallization（DRX） is observed obviously in the microstructure of welding zone.Under the condition of 1060℃ and 0.001 s-（-1）,the deformation mechanism is dominated by dynamic recovery（DRV） and the value of η decreases sharply（η=0.02）.The flow instability is predicted to occur since the instability parameter ξ（ε）becomes negative.The hot working process can be carried out safely in the domain with the strain rate of 0.001-0.6 s-（-1） and the temperature of 900-1060℃.

Determination of dynamic recrystallization parameter domains of Ni80A superalloy by enhanced processing maps

The determination of intrinsic deformation parameters inducing grain refinement mechanism of dynamic recrystallization (DRX) contributes to the relative forming process design. For Ni80A superalloy, the processing maps were constructed by the derivation of the stress-strain data coming from a series of isothermal compression tests at temperatures of 1273^-1473 K and strain rates of 0.01-10 s^-1. According to the processing maps and microstructural validation, the deformation parameter windows with DRX mechanism were separated in an innovative deformation mechanism map. In addition, the deformation activation energy representing deformation energy barrier was introduced to further optimize such windows. Finally, the enhanced processing maps were constructed and the parameter domains corresponding to DRX mechanism and lower deformation barrier were determined as follows: at ε=0.3, domains: 1296-1350 K, 0.056-0.32 s^-1 and 1350-1375 K, 0.035-0.11 s^-1;at ε=0.5, domains: 1290-1348 K, 0.2-0.5 s^-1 and 1305-1370 K, 0.035-0.2 s^-1;at ε=0.7, domains: 1290-1355 K, 0.042-0.26 s^-1;at ε=0.9, domains: 1298-1348 K, 0.037-0.224 s^-1.

Influence of temperature and strain rate on hot deformation behavior of Zr_(50)Ti_(50) alloy in single β field

The deformation behavior and microstructure of the Zr50Ti50 alloy in β phase field were investigated by isothermal compression tests at temperatures ranging from 700 to 850 °C and strain rates ranging from 0.001 to 1 s?1. The flow curves exhibited typical flow softening. The initial discontinuous yielding behavior was observed at higher strain rates, which was not found in other traditional Zr alloys. The apparent deformation activation energy was calculated to be 103 kJ/mol and constitutive equationdescribing the flow stress as a function of the strain rate and deformation temperature was proposed. The analysis indicated that the hot deformation mechanism was mainly dominated by dynamic recovery. However, dynamic recrystallization was delayed by dynamic recovery. Thereafter, the processing map was calculated to evaluate the efficiency of the forging process at the temperatures and strain rates investigated and to optimize processing parameters of hot deformation. The optimum processing parameters were found to be 830?850 °C and 0.56?1 s?1 for hot the deformation of Zr50Ti50 alloy in the β phase region.