A heat transfer model of furnace roller cooling process was established based on analysis of furnace roller＇s structure. The complicated model was solved with iteration planning algorithm based on Newton search. The ...A heat transfer model of furnace roller cooling process was established based on analysis of furnace roller＇s structure. The complicated model was solved with iteration planning algorithm based on Newton search. The model is proved logical and credible by comparing calculated results and measured data. Then, the relationship between water flow velocity, inlet water temperature, furnace temperature and roller cross section temperature, outlet water temperature, water temperature rise, cooling water heat absorption was studied. The conclusions and recommendations are mainly as follows： l） Cooling water temperature rise decreases with the increase of water flow velocity, but it has small relationship with inlet water temperature; 2） In order to get little water scale, inlet water temperature should be controlled below 30 ℃. 3） The cooling water flow velocity should be greater than critical velocity. The critical velocity is 0.07 m/s and water flow velocity should be controlled within 0.4-0.8 m/s. Within this velocity range, water cooling efficiency is high and water temperature rise is little. If cooling water velocity increases again, heat loss will increase, leading to energy wasting.展开更多
The developing world still largely depends on biomass, such as wood, animal dung and agricultural waste for domestic fuel sources that are typically burned in traditional stoves. Ethiopia has different biomass resourc...The developing world still largely depends on biomass, such as wood, animal dung and agricultural waste for domestic fuel sources that are typically burned in traditional stoves. Ethiopia has different biomass resource for biochar production, through pyrolysis cook stove co-producing biochar. Coffee husks are the major solid residues from the handling and processing of coffee in the study area. This study was to evaluate the biochar co-producing pyrolysis cook stove with respect to heat transfer through the bed and biochar yield. From allothermal type of pyrolysis cook stove, the stove design was selected for both the computational fluid dynamic （CFD） simulation and experimental measurements. ANSYS 14.5 was used for CFD simulation of the wood combustion. The production of biochar from coffee husk, corncob and sawdust at different heating times, bed and stove surface temperature were undertaken. Bulk density, pH and surface area of the biochar were measured. While good agreement between simulation and experimental result was obtained in the conduction phase during pyrolysis, deviation between the two on account of the effect of volatile gas in changing the temperature trend within the biomass bed was noticed. Within the biomass type, the maximum mean biochar yield （38.91%） was seen from coffee husk. In the case of different stove designs, the minimum mean biochar yield （27.11%） was found from normal Anila stove. The pH of biochar is found to be significantly affected by the type of biomass （9.83 mean for corncob and coffee husk, 6.43 mean for sawdust）, heating time （9.19 mean for 90 min and 8.01 mean for 30 min） and stove type （9.52 mean for normal Anila and 8.01 mean for flangeless Anila continuous feeding type）. In fact, the type of biomass is observed to significantly affect the bulk density and surface area ofbiochar.展开更多
In this study,innovative ellipsoid pellet with craters on its surface was designed,and the direct reduction process was compared with ellipsoid(without craters)and sphere pellets.In addition,furnace temperature and un...In this study,innovative ellipsoid pellet with craters on its surface was designed,and the direct reduction process was compared with ellipsoid(without craters)and sphere pellets.In addition,furnace temperature and uneven heat flux density effects on the pellet direct reduction process were also studied.The results show that ellipsoid pellet is better than that of spherical pellet on metallization ratio.However,under the condition of non-uniform heat flow,the ellipsoid pellet final metallization rate and zinc removal rate were lower.Although the heat transfer effect of ellipsoid pellet with craters was not improved significantly,the metallization rate and zinc removal rate were found improved,which will have a cumulative effect on the pellets direct reduction process in rotary hearth furnace.Under varying furnace temperature conditions,the pellet temperature was higher than that of the constant furnace temperature.After 1200 s,pellet Fe concentration increased to 123.6%,metallization rate and zinc removal rate increased to 113.7%and 102.2%,respectively.These results can provide references for the carbon-containing pellet design used in rotary hearth furnace.展开更多
A study of the heat transfer about the heating surface of three commercial 300 MWe CFB boilers was conducted in this work. The heat transfer coefficients of the platen heating surface, the external heat exchanger (EHE...A study of the heat transfer about the heating surface of three commercial 300 MWe CFB boilers was conducted in this work. The heat transfer coefficients of the platen heating surface, the external heat exchanger (EHE) and cyclone separator were calculated according to the relative operation data at different boiler loads. Moreover, the heat transfer coefficient of the waterwall was calculated by heat balance of the hot circuit of the CFB boiler. With the boiler capacity increasing, the heat transfer coefficients of these heating surface increases, and the heat transfer coefficient of the water wall is higher than that of the platen heating surface. The heat transfer coefficient of the EHE is the highest in high boiler load, the heat transfer coefficient of the cyclone separator is the lowest. Because the fired coal is different from the design coal in No.1 boiler, the ash content of the fired coal is much lower than that of the design coal. The heat transfer coefficients which calculated with the operation data are lower than the previous design value and that is the reason why the bed temperature is rather high during the boiler operation in No.1 boiler.展开更多
基金Project(2010CB630800) supported by the National Basic Research Program of China
文摘A heat transfer model of furnace roller cooling process was established based on analysis of furnace roller＇s structure. The complicated model was solved with iteration planning algorithm based on Newton search. The model is proved logical and credible by comparing calculated results and measured data. Then, the relationship between water flow velocity, inlet water temperature, furnace temperature and roller cross section temperature, outlet water temperature, water temperature rise, cooling water heat absorption was studied. The conclusions and recommendations are mainly as follows： l） Cooling water temperature rise decreases with the increase of water flow velocity, but it has small relationship with inlet water temperature; 2） In order to get little water scale, inlet water temperature should be controlled below 30 ℃. 3） The cooling water flow velocity should be greater than critical velocity. The critical velocity is 0.07 m/s and water flow velocity should be controlled within 0.4-0.8 m/s. Within this velocity range, water cooling efficiency is high and water temperature rise is little. If cooling water velocity increases again, heat loss will increase, leading to energy wasting.
文摘The developing world still largely depends on biomass, such as wood, animal dung and agricultural waste for domestic fuel sources that are typically burned in traditional stoves. Ethiopia has different biomass resource for biochar production, through pyrolysis cook stove co-producing biochar. Coffee husks are the major solid residues from the handling and processing of coffee in the study area. This study was to evaluate the biochar co-producing pyrolysis cook stove with respect to heat transfer through the bed and biochar yield. From allothermal type of pyrolysis cook stove, the stove design was selected for both the computational fluid dynamic （CFD） simulation and experimental measurements. ANSYS 14.5 was used for CFD simulation of the wood combustion. The production of biochar from coffee husk, corncob and sawdust at different heating times, bed and stove surface temperature were undertaken. Bulk density, pH and surface area of the biochar were measured. While good agreement between simulation and experimental result was obtained in the conduction phase during pyrolysis, deviation between the two on account of the effect of volatile gas in changing the temperature trend within the biomass bed was noticed. Within the biomass type, the maximum mean biochar yield （38.91%） was seen from coffee husk. In the case of different stove designs, the minimum mean biochar yield （27.11%） was found from normal Anila stove. The pH of biochar is found to be significantly affected by the type of biomass （9.83 mean for corncob and coffee husk, 6.43 mean for sawdust）, heating time （9.19 mean for 90 min and 8.01 mean for 30 min） and stove type （9.52 mean for normal Anila and 8.01 mean for flangeless Anila continuous feeding type）. In fact, the type of biomass is observed to significantly affect the bulk density and surface area ofbiochar.
基金Project(cstc 2018 jszx-cyzdx 0100)supported by the Chongqing Technology Innovation and Application Demonstration Project,China。
文摘In this study,innovative ellipsoid pellet with craters on its surface was designed,and the direct reduction process was compared with ellipsoid(without craters)and sphere pellets.In addition,furnace temperature and uneven heat flux density effects on the pellet direct reduction process were also studied.The results show that ellipsoid pellet is better than that of spherical pellet on metallization ratio.However,under the condition of non-uniform heat flow,the ellipsoid pellet final metallization rate and zinc removal rate were lower.Although the heat transfer effect of ellipsoid pellet with craters was not improved significantly,the metallization rate and zinc removal rate were found improved,which will have a cumulative effect on the pellets direct reduction process in rotary hearth furnace.Under varying furnace temperature conditions,the pellet temperature was higher than that of the constant furnace temperature.After 1200 s,pellet Fe concentration increased to 123.6%,metallization rate and zinc removal rate increased to 113.7%and 102.2%,respectively.These results can provide references for the carbon-containing pellet design used in rotary hearth furnace.
基金support from Strategic Priority Research Program of the Chinese Academy of Sciences, Grant No. XDA07030100Technology support program in the 11th Five-year Plan (2006BAA03B06)
文摘A study of the heat transfer about the heating surface of three commercial 300 MWe CFB boilers was conducted in this work. The heat transfer coefficients of the platen heating surface, the external heat exchanger (EHE) and cyclone separator were calculated according to the relative operation data at different boiler loads. Moreover, the heat transfer coefficient of the waterwall was calculated by heat balance of the hot circuit of the CFB boiler. With the boiler capacity increasing, the heat transfer coefficients of these heating surface increases, and the heat transfer coefficient of the water wall is higher than that of the platen heating surface. The heat transfer coefficient of the EHE is the highest in high boiler load, the heat transfer coefficient of the cyclone separator is the lowest. Because the fired coal is different from the design coal in No.1 boiler, the ash content of the fired coal is much lower than that of the design coal. The heat transfer coefficients which calculated with the operation data are lower than the previous design value and that is the reason why the bed temperature is rather high during the boiler operation in No.1 boiler.
