电液比例控制技术在对焊机烧化系统的应用

本文提出了采用ＰＣ控制技术和电液比例技术，实现对焊机烧化过程控制的新方式，它用可编程控制器控制比例阀实现油缸变速烧化运动，该方案的实施可有效提高焊接质量，减少废品率，烧化曲线可根据不同工况方便地调整，它具有实际应用价值，为闪光对焊机新产品开发提出了一种全新的烧化控制方式，也为进一步研究焊机计算机控制和微机监控打下基础。

一起罕见的锅炉烧化事故

在人们常见的锅炉事故中,有锅炉鼓包、炉管变形、腐蚀、穿孔、爆裂、爆炸等;但锅炉本体受热面烧化则是不常见到的。 1 情况简介我市某储配站一台蒸汽锅炉在运行中发出巨大异常响声并伴有炉顶冒烟(汽)现象,司炉工发现后,迅速采取紧急措施停炉,该炉型号为SZW2-12- A,用途:采暖经检查,锅炉主要受热面水冷壁管、对流管及后拱管大部分烧化或变形,上锅筒表面局部过烧。

Effect of temperature on suspension magnetization roasting of hematite using biomass waste as reductant:A perspective of gas evolution

The magnetization reduction of hematite using biomass waste can effectively utilize waste and reduce CO_(2) emission to achieve the goals of carbon peaking and carbon neutrality.The effects of temperatures on suspension magnetization roasting of hematite using biomass waste for evolved gases have been investigated using TG-FTIR,Py-GC/MS and gas composition analyzer.The mixture reduction process is divided into four stages.In the temperature range of 200-450℃ for mixture,the release of CO_(2),acids,and ketones is dominated in gases products.The yield and concentration of small molecules reducing gases increase when the temperature increases from 450 to 900℃.At 700℃,the volume concentrations of CO,H_(2) and CH_(4) peak at 8.91%,8.90% and 4.91%,respectively.During the suspension magnetization roasting process,an optimal iron concentrate with an iron grade of 70.86%,a recovery of 98.66% and a magnetic conversion of 45.70% is obtained at 700℃.Therefore,the magnetization reduction could react greatly in the temperature range of 600 to 700℃ owing to the suitable reducing gases.This study shows a detail gaseous evolution of roasting temperature and provides a new insight for studying the reduction process of hematite using biomass waste.

Separation of halogens and recovery of heavy metals from secondary copper smelting dust

The separation of halogens and recovery of heavy metals from secondary copper smelting(SCS)dust using a sulfating roasting−water leaching process were investigated.The thermodynamic analysis results confirm the feasibility of the phase transformation to metal sulfates and to gaseous HF and HCl.Under the sulfating roasting conditions of the roasting temperature of 250℃ and the sulfuric acid excess coefficient of 1.8,over 74 wt.%of F and 98 wt.%of Cl were volatilized into flue gas.Approximately 98.6 wt.%of Zn and 96.5 wt.%of Cu in the roasting product were dissolved into the leaching solution after the water leaching process,while the leaching efficiencies of Pb and Sn were only 0.12%and 0.22%,respectively.The mechanism studies indicate the pivotal effect of roasting temperature on the sulphation reactions from various metal species to metal sulfates and the salting out reactions from various metal halides to gaseous hydrogen halides.

中小直径厚壁高频焊管焊接质量控制

中小直径厚壁高频焊管生产时容易产生质量问题,本文从带钢边缘状况、加热段烧化段距离、热处理等几个方面分析了影响中小直径厚壁高频焊管质量的因素,并提出了相应的解决措施。

浅谈轮辋对焊机不同工作状态对轮辋焊接质量的影响

具有良好工作状态的对焊机，其焊接速度和质量都是手工焊接无法相比的。影响轮辋焊接质量的原因主要有以下五个方面：①轮辋的两个焊接端面是否对齐：②烧化的电流大小；③烧化速度；④顶锻压力和时间；⑤烧化长度。以下简要介绍解决这些影响因素的方法。

Extraction of lithium from lepidolite using chlorination roasting-water leaching process

Chlorination roasting followed by water leaching process was used to extract lithium from lepidolite.The microstructure of the lepidolite and roasted materials were characterized by X-ray diffraction（XRD）.Various parameters including chlorination roasting temperature,time,type and amount of chlorinating agents were optimized.The conditional experiments indicate that the best mass ratio of lepidolite to NaCl to CaCl2 is 1：0.6：0.4 during the roasting process.The extraction of lithium reaches peak value of 92.86% at 880 °C,potassium,rubidium,and cesium 88.49%,93.60% and 93.01%,respectively.The XRD result indicates that the major phases of the product after roasting lepidolite with mixture of chlorinating agents（CaCl2 and NaCl） are SiO2,CaF2,KCl,CaSiO3,CaAl2Si2O8,NaCl and NaAlSi3O8.

Combustion and pollutant emission characteristics of coal in a pressurized fluidized bed under O_2/ CO_2 atmosphere

The pressurized combustion experiments of bituminous coal and lignite under air and O2/CO2 atmospheres were conducted to study the influences of pressure and atmosphere on combustion and the CO, NO, SO2 release process. Two indices, the maximum concentration and the total emission, were applied to quantitatively evaluate the influence of several different operating parameters such as pressure, atmosphere and temperature on the formation of NO and SO2 during coal combustion in the fluidized bed. The experimental results show that the releasing profiles of CO, NO and SO2 during coal combustion under a pressurized oxy- fuel atmosphere are similar to those under a pressurized air atmosphere, and the curves of measured gas components are all unimodal. Under the oxy-fuel condition, pressure increasing from 0.1 to 0.7 MPa can cause the inhibition of NO and SO2 emission. The elevation of temperature can lead to an increase in the maximum concentration and the total production of NO and SO2, and the increase under atmospheric pressure is higher than that under high pressure.

New immune multiobjective optimization algorithm and its application in boiler combustion optimization

In order to meet the requirements of combustion optimization for saving energy and reducing pollutant emission simultaneously,an immune cell subsets based multiobjective optimization algorithm（ICSMOA）is proposed.In the ICSMOA,the subset division operator and the immunological tolerance operation are defined.Preference can be easily addressed by using the subset division operator,and the distribution of the solutions can be guaranteed by the immunological tolerance operation.Using the ICSMOA,a group of Pareto optimal solutions can be obtained.However,by the traditional weighting method（WM）,only one solution can be obtained and it cannot be judged as Pareto optimal or not.In contrast to the solutions obtained by the repeatedly performed WM,the simulation results show that most solutions obtained by the ICSMOA are better than the solutions obtained by the WM.In addition,the Pareto front obtained by the ICSMOA is not as uniform as most classical multiobjective optimization algorithms.More optimal solutions which meet the preference set by the decision-maker can be obtained and they are very useful for industrial application.

Preparation of Ti-rich material from titanium slag by activation roasting followed by acid leaching

A method of activation roasting followed by acid leaching using titanium slag was introduced to prepare Ti-rich material. The effects of HaPO4 dosage, roasting temperature, and roasting time on TiO2 grade were investigated. A Ti-rich material containing 88.54% TiO2, 0.42% （CaO＋MgO） was obtained when finely ground titanium slag was roasted with 7.5% H3PO4 at 1000 ℃ for 2 h, followed by a two-stage leaching in boiling dilute sulfuric acid for 2 h. The XRD patterns show that the product is titanium dioxide with a rutile structure. Mechanism studies show that structures of anosovite solid solution and silicate minerals are destroyed in the roasting process. As a result, titanium components in titanium slag are transformed into TiO2 （futile） while impurities are transformed into acid-soluble phosphate and quartz.

Low temperature solid-phase sintering of sintered metal fibrous media with high specific surface area

A procedure of low temperature solid-phase sintering（LTSS） was carried out to fabricate sintered metal fibrous media（SMFM） with high specific surface area.Stainless steel fibers which were produced by cutting process were first plated with a coarse copper coating layer by electroless plating process.A low-temperature sintering process was then completed at about 800 °C for 1 h under the protection of hydrogen atmosphere.The results show that a novel SMFM with complex surface morphology and high specific surface area（0.2 m2/g） can be obtained in this way.The effect of sintering temperature on the surface morphology and specific surface area of SMFM was studied by means of scanning electron microscopy and Brunauer-Emmett-Teller.The damage of micro-structure during the sintering process mainly contributed to the loss of specific surface area of SMFM and the optimal sintering temperature was 800 °C.

Reaction behavior of ferric oxide in system Fe_2O_3-SiO_2-Al_2O_3 during reductive sintering process

Pure compounds and kaolin were employed to investigate the reaction behavior of ferric oxide in thetrinarysystem Fe2O3?SiO2?Al2O3 during reductive sintering process. The thermodynamic analyses and reductive sintering experimental results show that ferrous oxide generated from the reduction of ferric oxide by carbon can react with silicon dioxide and aluminum oxide to form ferrous silicate and hercynite at 1173 K, respectively. In the trinary system Fe2O3?SiO2?Al2O3, ferrous oxide obtained from ferric oxide reduction preferentially reacts with aluminum oxide to form hercynite, and the reaction of ferrous oxide with silicon dioxide occurs only when there is surplus ferrous oxide after the exhaustion of aluminum oxide. When sintering temperature rises to 1473 K, hercynite further reacts with silicon dioxide to form mullite and ferrous oxide. Results presented in this work may throw a new light upon the separation of alumina and silica present in Al/Fe-bearing materials with low mass ratio of alumina to silica in alumina production.

Removal of magnesium and calcium from electric furnace titanium slag by H_3PO_4 oxidation roasting-leaching process

H3PO4 oxidation roasting followed by HCl acid leaching was proposed to remove magnesium and calcium from electric furnace titanium slag containing 3.12% MgO and 0.86% CaO. XRF, XRD and SEM techniques were used to characterize the composition, mineral phase component and microstructure of the titanium slag. The H3PO4 oxidation thermodynamic, mineral phase transformation, microstructure, element distribution in titanium slag during H3PO4 oxidation process and leaching process were investigated. The thermodynamic analysis indicated that H3PO4 could promote the decomposition of MgTi2O5 and CaSiO3. The results indicated that H3PO4 could effectively promote the transformation of titanium-bearing mineral to rutile and enrich the impurities in MxTi（3-x）O5 into phosphate which could be removed by acid leaching process. Under the studied conditions, the leaching rates of magnesium and calcium reached 94.68% and 87.19%, respectively. The acid leached slag containing 0.19% MgO and 0.13% CaO（mass fraction） was obtained.

Microstructural evolution of ultra-high strength Al-Zn-Cu-Mg-Zr alloy containing Sc during homogenization

The microstructural evolution and composition distribution of an Al-Zn-Cu-Mg-Sc-Zr alloy during homogenization were investigated by optical microscopy（OM）,scanning electron microscopy（SEM）,energy dispersive spectrometry（EDS）,X-ray diffraction（XRD） and differential scanning calorimetry（DSC）.The results show that severe dendritic segregation exists in Al-Zn-Cu-Mg-Sc-Zr alloy ingot.There are a lot of eutectic phases at grain boundary and the distribution of the main elements varies periodically along interdendritic region.The main eutectic phases at grain boundary are Al7Cu2Fe phase and T（Al2Mg3Zn3）.The residual phases are dissolved into the matrix gradually during homogenization with increasing temperature and prolonging holding time,which can be described by a constitutive equation in exponential function.The overburnt temperature of the alloy is 473.9 ℃.The optimum parameters of homogenization are 470 ℃ and 24 h,which is consistent with the result of homogenization kinetic analysis.

Catalytic removal of volatile organic compounds using ordered porous transition metal oxide and supported noble metal catalysts

Most of volatile organic compounds （VOCs） are harmful to the atmosphere and human health. Cata‐lytic combustion is an effective way to eliminate VOCs. The key issue is the availability of high per‐formance catalysts. Many catalysts including transition metal oxides, mixed metal oxides, and sup‐ported noble metals have been developed. Among these catalysts, the porous ones attract much attention. In this review, we focus on recent advances in the synthesis of ordered mesoporous and macroporous transition metal oxides, perovskites, and supported noble metal catalysts and their catalytic oxidation of VOCs. The porous catalysts outperformed their bulk counterparts. This excel‐lent catalytic performance was due to their high surface areas, high concentration of adsorbed oxy‐gen species, low temperature reducibility, strong interaction between noble metal and support and highly dispersed noble metal nanoparticles and unique porous structures. Catalytic oxidation of carbon monoxide over typical catalysts was also discussed. We made conclusive remarks and pro‐posed future work for the removal of VOCs.

Existing state of potassium chloride in agglomerated sintering dust and its water leaching kinetics

In order to examine the leaching rate of potassium chloride from the sintering dust by water,surface morphology and inner structure of the dust,especially the existing state of potassium chloride,were observed by scanning electron microscopy（SEM） and linear scanning technique via energy dispersive spectroscopy（EDS）.The characterization shows that the sintering dusts are mostly porous composites or agglomerates of the fine dust particles with size less than 10 μm,and the potassium chloride and sodium chloride particles are partly covered by other water insoluble matters in the dust which consist of elements iron,calcium and etc.Exposure of potassium chloride in the agglomerated dust matrix of this kind suggests that the leaching can be simply perceived as the dissolution of water soluble matters in the dust.On-line monitor of specific electrical conductivity of the leaching system verifies the prediction that leaching kinetics of potassium chloride from the sintering dust fits dissolution model well.Leaching equilibrium can be reached within 5 min with potassium leaching ratio more than 95%.

Kinetic model for calcium sulfate decomposition at high temperature

A modified shrinking unreacted-core model,based on thermogravimetric analysis,was developed to investigate CaSO4 decomposition in oxy-fuel combustion,especially under isothermal condition which is difficult to achieve in actual experiments due to high-temperature corrosion.A method was proposed to calculate the reaction rate constant for CaSO4 decomposition.Meanwhile,the diffusion of SO2 and O2,and the sintering of CaO were fully considered during the development of model.The results indicate that the model can precisely predict the decomposition of CaSO4 under high SO2 concentration（1100×10-6）.Concentrations of SO2 and O2 on the unreacted-core surface were found to increase first and then decrease with increasing temperature,and the average specific surface area and porosity of each CaO sintering layer decreased with increasing time.The increase of SO2 and/or O2 concentration inhibited CaSO4 decomposition.Moreover,the kinetics of CaSO4 decomposition had obvious dependence on temperature and the decomposition rate can be dramatically accelerated with increasing temperature.

Reaction mechanisms of low-grade molybdenum concentrate during calcification roasting process

The effects of Ca-based additives on roasting properties of low-grade molybdenum concentrate were studied. The resultsshow that calcium-based additives can react with molybdenum concentrate to form CaSO4 and CaMoO4. The initial oxidationtemperature of MoS2 is 450℃, while the formation of CaMoO4 and CaSO4 occurs above 500℃. The whole calcification reactionsare nearly completed between 600 and 650℃. However, raising the temperature further helps for the formation of CaMoO4 but isdisadvantageous to sulfur fixing rate and molybdenum retention rate. Calcification efficiency of Ca-based additives follows theorder： Ca（OH）2〉CaO〉CaCO3. With increasing the dosage of Ca（OH）2, the molybdenum retention rate and sulfur-fixing rate rise, butexcessive dosages would consume more acid during leaching process. The appropriate mass ratio of Ca（OH）2 to molybdenumconcentrate is 1：1. When roasted at 650 ℃ for 90 min, the molybdenum retention rate and the sulfur-fixing rate of low-grademolybdenum concentrate reach 100% and 92.92%, respectively, and the dissolution rate of molybdenum achieves 99.12% withcalcines being leached by sulphuric acid.

Sulfur phase and sulfur removal in high sulfur-containing bauxite

The sulfur phase in high sulfur-containing bauxite was studied by an X-ray diffraction analysis and a chemistry quantitative analysis.The methods for the removal of different shaped sulfur were also discussed.The results show that sulfur phases in high sulfur-containing bauxites exist in the main form of sulfide sulfur （pyrite） or sulfate sulfur,and the main sulfur forms of bauxites from different regions are not the same.Through a combination of an X-ray diffraction analysis and a chemistry quantitative analysis,the sulfur phases of high sulfur-containing bauxite could be accurately investigated.Deciding the main sulfur form of high sulfur-containing bauxite could provide theoretical instruction for choosing methods for the removal of sulfur from bauxite,and an oxidizing-roasting process is an effective way to remove sulfide sulfur from high sulfur-containing bauxite,the content of S^2-in crude ore in the digestion liquor is above 1.7 g/L,but in the roasted ore digestion liquor,it is below 0.18 g/L.Using the sodium carbonate solution washing technology to wash bauxite can effectively remove sulfate sulfur,the content of the total sulfur in ore is lowered to below 0.2% and can meet the production requirements for the sulfur content.

关于K系列焊机回路阻抗的探讨

本文从焊接理论和焊接实践角度分析焊接回路阻抗对焊机性能和焊接接头质量的影响,以便为今后移动焊轨列车全面推广使用提供借鉴。K系列焊机焊接回路阻抗是一个重要技术指标,它对焊接有效功率、焊机外特性、焊接温度场的建立、烧化稳定性有重大影响。当回路阻抗发生较大变化时,焊机性能也将发生较大改变,此时原型式试验确定的焊接工艺参数与焊机性能不匹配,此情况下的焊接接头质量得不到保证。