含砷铜烧渣中回收金的研究

含砷铜烧渣用SNO助剂处理2h～3h后,在选择条件下进行常规氰化浸出,可使烧渣的金品位从6.5g/t下降至0.5g/t以下;一些烧渣经细磨或加入少量助浸剂,可使烧渣中金品位从3.2g/t下降到0.3g/t^0.5g/t范围,有较好的经济效益。

从含砷铜烧渣中回收金(英文)

以砷铜烧渣为原料,用SNO助剂处理2h～3h后在选择条件下进行氰化浸出,以回收有价金属元素金,可使烧渣中的金品位从6.5g/T下降至0.5g/T以下,有较好的经济效益。

铜尾矿免烧墙体材料的研制

通过正交试验优化固化剂配比,并通过单因素试验探究固化剂掺量对铜尾矿免烧墙体材料抗压强度、软化系数和导热系数的影响。采用XRD、SEM分析材料的固化机理。结果表明,固化剂的最优配比为:钒铁渣、矿渣粉、熟石灰、脱硫石膏和石灰石粉用量分别为30%、40%、20%、4%和6%;最佳固化剂掺量为20%,材料7、28 d抗压强度分别大于17、22 MPa,软化系数分别为0.65和0.77,导热系数为0.8683 W/(m·K)。免烧材料的固化机理是:固化剂与铜尾矿反应生成Ca_(6)Al_(2)(SO_(4))_(3)(OH)12·26H2O(钙矾石)及Ca_(4)Al_(2)O_(7)·13H2O(水化铝酸钙);固化剂中C2S的水化反应增加了材料内部结合力和密实度,从而使材料具有较高的强度和耐水性。

铜铁尾矿制酸烧渣制备纳米Fe/SiO_2核壳复合粒子的微波吸收性能

With the copper/iron cinder as the starting material,ferrous ions were obtained through maturing,acid leaching,reducing and purifying processes,and then iron nanoparticles were prepared by reacting with sodium borohydride in the system of ethanol-water.The nano Fe/SiO2 core-shell composite particles were synthesized by the hydrolysis of tetraethyl orthosilicate (TEOS).The products were characterized by X-ray diffraction (XRD),transmission electron microscope (TEM) and reflectance absorption infrared spectroscopy (RA-IR).The particles were randomly dispersed in paraffin at a mass ratio of 5.5∶4.5 for microwave electromagnetic parameters detection in the frequency range of 2.0—18.0 GHz by vector network analyzer.The results showed that there were two characteristic absorption peaks of Si—O and Si—O—Fe bond appearing at 1389 cm-1 and 878 cm-1,which indicated that the nano iron was successfully coated by SiO2.Through measuring and calculation,the minimal reflection loss was-39.0 dB at 17.2 GHz when the sample thickness was 4.5 mm.So nano Fe/SiO2 core-shell composite particles can be prepared from copper/iron cider to be used as an effective microwave absorbing material.

Separation of halogens and recovery of heavy metals from secondary copper smelting dust

The separation of halogens and recovery of heavy metals from secondary copper smelting(SCS)dust using a sulfating roasting−water leaching process were investigated.The thermodynamic analysis results confirm the feasibility of the phase transformation to metal sulfates and to gaseous HF and HCl.Under the sulfating roasting conditions of the roasting temperature of 250℃ and the sulfuric acid excess coefficient of 1.8,over 74 wt.%of F and 98 wt.%of Cl were volatilized into flue gas.Approximately 98.6 wt.%of Zn and 96.5 wt.%of Cu in the roasting product were dissolved into the leaching solution after the water leaching process,while the leaching efficiencies of Pb and Sn were only 0.12%and 0.22%,respectively.The mechanism studies indicate the pivotal effect of roasting temperature on the sulphation reactions from various metal species to metal sulfates and the salting out reactions from various metal halides to gaseous hydrogen halides.

真空度对真空感应炉熔炼铜镁合金镁含量的影响

以15%Mg的铜镁合金为原料,在真空感应炉中用不同压强制备1%Mg的铜镁合金,研究了压强对铜镁合金镁成分的影响。结果表明,铜镁合金制备中镁元素易烧损,在较低压强下能降低镁元素的烧损。压强在1 000 Pa时,镁含量可以控制在0.76%,烧损率为24%。

对碳还原氧化铜实验的改进

将洁净的铜丝绕成螺旋状，于酒精灯火焰上灼烧，使之氧化为氧化铜，后装入试管，用木炭粉覆盖，酒精灯加热片刻，即可使氧化铜还原成铜．用此办法对课本实验加以改进，效果良好．

Low temperature solid-phase sintering of sintered metal fibrous media with high specific surface area

A procedure of low temperature solid-phase sintering（LTSS） was carried out to fabricate sintered metal fibrous media（SMFM） with high specific surface area.Stainless steel fibers which were produced by cutting process were first plated with a coarse copper coating layer by electroless plating process.A low-temperature sintering process was then completed at about 800 °C for 1 h under the protection of hydrogen atmosphere.The results show that a novel SMFM with complex surface morphology and high specific surface area（0.2 m2/g） can be obtained in this way.The effect of sintering temperature on the surface morphology and specific surface area of SMFM was studied by means of scanning electron microscopy and Brunauer-Emmett-Teller.The damage of micro-structure during the sintering process mainly contributed to the loss of specific surface area of SMFM and the optimal sintering temperature was 800 °C.

Sequential removal of selenium and tellurium from copper anode slime with high nickel content

A process using soda roasting-alkaline leaching-acid leaching to remove selenium, tellurium and copper sequentially from the copper anode slime with high content of Ni was tested. The mechanism of this process was outlined based on thermodynamic analysis and the change in the XRD patterns of different intermediate products. During soda roasting, copper which occurs as Cu4SeTe in the slime was oxidized to CuO and Cu3TeO6, while selenium and tellurium were oxidized to Ag2SeO4 and Cu3TeO6, respectively. Ag2SeO4 in the calcine is easily leached in the subsequent alkaline leaching, but CuTeO3 resulted from the decomposition of CCu3TeO6 remains inactive in this process through which selenium is leached out in preference to tellurium. The CuTeO3 and Cu O in the alkaline leaching residue can be leached in the following sulfuric acid leaching process. More than 97% of selenium was leached with little tellurium leached under the optimal condition. Then, more than 96% of copper and almost all the tellurium were leached out in the following acid leaching process.

Thermodynamic analysis and process optimization of zinc and lead recovery from copper smelting slag with chlorination roasting

An efficient chlorination roasting process for recovering zinc(Zn)and lead(Pb)from copper smelting slag was proposed.Thermodynamic models were established,illustrating that Zn and Pb in copper smelting slag can be efficiently recycled during the chlorination roasting process.By decreasing the partial pressure of the gaseous products,chlorination was promoted.The Box−Behnken design was applied to assessing the interactive effects of the process variables and optimizing the chlorination roasting process.CaCl_(2) dosage and roasting temperature and time were used as variables,and metal recovery efficiencies were used as responses.When the roasting temperature was 1172℃ with a CaCl_(2) addition amount of 30 wt.%and a roasting time of 100 min,the predicted optimal recovery efficiencies of Zn and Pb were 87.85%and 99.26%,respectively,and the results were validated by experiments under the same conditions.The residual Zn-and Pb-containing phases in the roasting slags were ZnFe_(2)O_(4),Zn_(2)SiO_(4),and PbS.

Influence of porogen type and copper powder morphology on property of sintering copper porous materials

Copper porous materials have been manufactured by the method of powder metallurgy.Electrolytic copper powders and atomized copper powders are used as matrix material.Methylcellulose and paraffin are used as porogen.The influence of porogen type and copper powder morphology on the property of copper porous materials is investigated as well.The results show that copper porous materials with paraffin as porogen have lower porosity and permeability compared with materials using methylcellulose as porogen,due to the different pore-forming mechanisms.The pore forming mechanism of methylcellulose is thermal decomposition,while the pore forming mechanism of paraffin is melting–evaporation.The morphology of copper powders affects the contact state between adjacent powders,which further influence the sintering shrinkage.The porous materials using arborescent copper powders as matrix have lower porosity,smaller pore size and lower permeability,compared with materials with atomized copper powders as matrix.

Sintering technology for micro heat pipe with sintered wick

In order to study reasonable sintering technological parameters and appropriate copper powder size range of micro heat pipe (MHP) with the sintered wick, the forming principle of copper powders in wicks and MHP's heat transfer capabilities were first analyzed, then copper powders with different cell sizes and dispersions were sintered in RXL-12-11 resistance furnace under the protection of the hydrogen at different sintering temperatures for different durations of sintering time, and finally the sintered wicks' scanning electron microscope (SEM) images and their heat transfer capabilities were analyzed. The results indicate that the wick sintered with copper powders of larger cell size or smaller size range has better sintering properties and larger heat transfer capabilities; and that the increase of either sintering temperatures or sintering time also helps to improve the wick's sintering properties and heat transfer capabilities, and the former affects more obviously than the latter. Considering both its manufacturing cost and performance requirements, it is recommended that copper powders with the size range of 140-170 μm are sintered at 900-950℃ for 30-60 min in practical manufacturing. In addition, two approaches to improve wick's porosity are also proposed through theoretical analysis, which suggests that the larger the wick's porosity, the better the heat transfer capabilities of the MHP.

Die sinter bonding in air using copper formate preform for formation of full-density bondline

Pressure-assisted sinter bonding was performed in air at 250−350℃ using a preform comprising copper formate particles to form a bondline that is sustainable at high temperatures.H2 and CO generated concurrently by the pyrolysis of copper formate at 210℃ during the sinter bonding removed the native oxide and other oxides grown on bulk Cu finishes,enabling interface bonding.Moreover,Cu produced in situ by the reduction of Cu(II)accelerated the sinter bonding.Consequently,the bonding achieved at 300−350℃ under 5 MPa exhibited sufficient shear strength of 20.0−31.5 MPa after 180−300 min of sinter bonding.In addition,an increase in pressure to 10 MPa resulted in shear strength of 21.9 MPa after an extremely short time of 30 s at 250℃,and a near-full-density bondline was achieved after 300 s.The obtained results indicate the promising potential of the preform comprising copper formate particles for high-speed sinter bonding.

Application of Laser Ablation to Cleaning Process of the Corrosion Chloride Patina Formed on Bronze Surfaces in Air and Marine Water

We present the results of laser ablations cleanness process on bronzes covered by a chloride patina in two different media： marine water and air. The bronze chloride disease was obtained treating commercial bronzes with HCI 37%, for 190 h. X-ray photoelectron spectroscopy and optical images taken on treated samples show the formation of a CuCIJCu2CI2 patina of about 300 m Laser ablation reduces in both medium the patina thickness at few microns without changing the chemical composition of bronze. X-ray analysis show the most effectiveness of ablation procedure in marine water where its only effect is the patina reduction without introducing changes in bronze chemical composition. Ablation in air, instead, reduces the patina but favors the adsorption of air oxygen and carbon on sample surfaces and a progressive ＂carbonization＂ of samples.

Co-extraction of valuable metals and kinetics analysis in chlorination process of low-grade nickel-copper sulfide ore

To efficiently co-extract Ni and Cu from low-grade nickel-copper sulfide ore,chlorination roasting with NH;Cl followed by a water leaching process was investigated.The results show that 98.4%Ni and 98.5%Cu can be synchronously extracted when the ore particle size is 75-80μm,the roasting time is 2 h,the mass ratio of NH;Cl to ore is 1.6:1 and the roasting temperature is 550°C.The evolution behavior of various minerals was elucidated using X-ray diffraction(XRD)coupled with scanning electron microscopy(SEM).The kinetics of the chlorination process based on the differential thermal and thermogravimetric analysis(DTA-TG)data was analyzed by Kissinger method and Flynn-Wall-Ozawa(FWO)method.The chlorination process of low-grade nickel-copper sulfide ore mainly contains two stages:the decomposition of NH;Cl and the chlorination of ore.The maximum apparent activation energies(Ea)at two stages are determined to be 114.8 and 144.6 kJ/mol,respectively.The condensed product of exhaust gas is determined to be ammonium chloride,which can be recycled as the reactant again,making the process economic and clean.

Tuning SnO_2 surface with CuO for soot particulate combustion: The effect of monolayer dispersion capacity on reaction performance

With the objective to investigate the structure-reactivity relationship of CuO/SnO2 and eventually design more applicable catalysts for soot combustion,catalysts with different CuO loadings have been prepared by impregnation method.By using X-ray diffraction and X-ray photoelectron spectroscopy extrapolation methods,it is disclosed that CuO disperses finely on the SnO2 support to form a monolayer with a capacity of 2.09 mmol 100 m^-2,which equals 4.8 wt%CuO loading.When the CuO loading is below the capacity,it is in a sub-monolayer state.However,when the loading is above the capacity,CuO micro-crystallites will be formed that coexist with the CuO monolayer.The soot combustion activity of the catalyst increases with the CuO loading until it reaches the monolayer dispersion capacity.A further increase in the CuO loading has no evident influence on the activity.Raman results have testified that with the addition of CuO onto the SnO2 support,a surface-active oxygen species can be formed,the amount of which also increases significantly with the increase in the CuO loading until it reaches the monolayer dispersion capacity.Increasing the CuO loading further has no evident impact on the amount of surface oxygen.Therefore,an apparent monolayer dispersion threshold effect is observed for soot combustion over CuO/SnO2 catalysts.It is concluded that the amount of surface-active oxygen sites is the major factor determining the activity of the catalyst.

Fabrication of superhydrophilic surface on copper substrate by electrochemical deposition and sintering process

Superhydrophilic surfaces were fabricated on copper substrates by an electrochemical deposition and sintering process. Superhydrophobic surfaces were prepared by constructing micro/nano-structure on copper substrates through an electrochemical deposition method. Conversion from superhydrophobic to superhydrophilic was obtained via a suitable sintering process. After reduction sintering, the contact angle of the superhydrophilic surfaces changed from 155° to 0°. The scanning electron microscope （SEM） images show that the morphology of superhydrophobic and superhydrophilic surfaces looks like corals and cells respectively. The chemical composition and crystal structure of these surfaces were examined using energy dispersive spectrometry （EDS） and X-ray diffraction （XRD）. The results show that the main components on superhydrophobic surfaces are Cu, Cu2O and CuO, while the superhydrophilic surfaces are composed of Cu merely. The crystal structure is more inerratic and the grain size becomes bigger after the sintering. The interracial strength of the superhydrophilic surfaces was investigated, showing that the interfacial strength between superhydrophilic layer and copper substrate is considerably high.

Rapid pressure-assisted sinter bonding in air using 200 nm Cu particles and enhancement of bonding strength by successive pressureless annealing

To design an effective and realistically applicable sinter bonding process for power devices,we proposed a two-step process using a 200 nm Cu-particle-based paste to form a bondline having high-temperature sustainability and superior thermal conductance.This process involved rapid pressure-assisted sinter bonding in air followed by pressureless annealing in a nitrogen atmosphere.In the case of a paste prepared with a mixture of 20 wt.%malic acid and 80 wt.%ethylene glycol,sinter bonding at 300℃and 5 MPa for only 30 s resulted in a sufficient shear strength of 23.1 MPa.The shear strength was significantly enhanced to 69.6 MPa by the additional pressureless aging for 30 min.Therefore,the two-step sinter bonding process is expected to provide an outstanding production rate as a next-generation sinter bonding process.

Removing chlorine of CuCl residue from zinc hydrometallurgy by microwave roasting

Most Zn hydrometallurgy factories adopt Cu2SO4 as a dechlorination reagent from zinc solution nowadays, thus much CuCl residue is produced. The existing process of treating this residue is washing with water or sodium carbonate solution, which would cause a lot of troubles to water treatment and waste discharge. A method of microwave roasting was adopted for dechlorination of CuCl residue. A 1.5 kW microwave roasting equipment with dust collection and tail gas adsorption systems was set up and applied during the experiment. By investigating the effect of temperature, heat preservation time, moisture content of raw material and grain size of samples on the dechlorination, the optimal experimental condition is obtained. When the samples with 2% moisture and <150 μm grain size are microwave roasted at 400 °C for 2 h, the Cl content turns from 14.27% to 1.35% and the dechlorination rate is as high as 90%, while that with conventional heating is only 60%-80%. The phase change of the roasting process investigated with X-ray diffraction verifies that CuCl in CuCl residue is removed by being transformed into CuO.