The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive...The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive model specific to the temperature range from 350 °C to 500 °C was established and used for the numerical simulation. The trial and numerical simulation were conducted to clarify the quantitative characteristics of forming defects and to analyze the effects of process parameters on the forming defects. Results show that the rupture situation is ameliorated and the springback is eliminated in the aluminum alloy hot stamping. The wrinkling severity decreases with increasing blank holder force (BHF), but the BHF greater than 15 kN causes the rupture at the deepest drawing position of workpiece. The forming defects are avoided with lubricant in the feasible ranges of process parameters: the BHF of 3 to 5 kN and the stamping speed of 50 to 200 mm/s.展开更多
A new technological process of tube forming was developed, namely solution treatment → granule medium internal high pressure forming → artificial aging. During this process, the mechanical properties of AA6061 tube ...A new technological process of tube forming was developed, namely solution treatment → granule medium internal high pressure forming → artificial aging. During this process, the mechanical properties of AA6061 tube can be adjusted by heat treatment to satisfy the process requirements and the processing method can also be realized by granule medium internal high pressure forming technology with the features of convenient implementation, low requirement to equipment and flexible design in product. Results show that, at a solution temperature of 560 ℃ and time of 120 min, the elongation of AA6061 increases by 313%, but the strength and the hardness dramatically decrease. At an aging temperature of 180 ℃ and time of 360 min, the strength and hardness of AA6061 alloy are recovered to the values of the as-received alloy. The maximum expansion ratio（MER） of AA6061 tube increases by 25.5% and the material properties of formed tube reach the performances of raw material.展开更多
Laves phase NbCr2 alloys with a composition of Nb-66.7Cr (molar fraction, %) were prepared by mechanical alloying and hot pressing. The microstructures and properties of the Laves phase NbCr2 alloys, prepared from ele...Laves phase NbCr2 alloys with a composition of Nb-66.7Cr (molar fraction, %) were prepared by mechanical alloying and hot pressing. The microstructures and properties of the Laves phase NbCr2 alloys, prepared from elemental niobium and chromium powders under various ball milling time by hot pressing at 1 250 ℃ for 0.5 h, were investigated. The results indicate that if the ball milling time is longer than 40 h, the synthesizing reaction of Laves phase NbCr2 can be accomplished much sufficiently. Then the nearly full-dense Laves phase NbCr2 alloys can be prepared by hot pressing from ball milled powders with more than 40 h. The hot pressing sample with homogeneous and fine microstructure made from 40 h ball milled powders has the optimum microstructure and properties. It has a relative density of 98.1%, Vickers hardness of 11.4 GPa, compress strength of 1 981 MPa and fracture toughness of 4.82 MPa·m1/2. The effect of fine grain toughening is fully realized.展开更多
The Mo alloys reinforced by Al2O3 particles were fabricated by hydrothermal synthesis and powder metallurgy. The microstructures of Mo-Al2O3 alloys were studied by using XRD, SEM and TEM. The results show that Al2O3 p...The Mo alloys reinforced by Al2O3 particles were fabricated by hydrothermal synthesis and powder metallurgy. The microstructures of Mo-Al2O3 alloys were studied by using XRD, SEM and TEM. The results show that Al2O3 particles, existing as a stable hexagonal phase(α-Al2O3), are uniformly dispersed in Mo matrix. The ultrafine α-Al2O3 particles remarkably refine grain size and increase dislocation density of Mo alloys. Moreover, a good interfacial bonding zone between α-Al2O3 and Mo grain is obtained. The crystallographic orientations of the interface of the Al2O3 particles and Mo matrix are [111]a-Al2O3//[111]Mo and(112)a-Al2O3//(0 11)Mo. Due to the effect of secondary phase and dislocation strengthening, the yield strength of Mo-2.0 vol.%Al2O3 alloy annealed at 1200 ℃ is approximately 56.0% higher than that of pure Mo. The results confirm that the addition of Al2O3 particles is a promising method to improve the mechanical properties of Mo alloys.展开更多
A method for incorporation of controlling the heat exchanger networks with or without splits is proposed by integrating mathemati-cal programming and knowledge engineering. The simultaneous optimal mathematical model ...A method for incorporation of controlling the heat exchanger networks with or without splits is proposed by integrating mathemati-cal programming and knowledge engineering. The simultaneous optimal mathematical model is established. This method can be practically used in the integration of large-scale heat exchanger networks, not only to synthesize automatically but also to satisfy the requirement of struc-tural controllability with more objective human intervention.展开更多
In this study, a novel punch toolset was developed to investigate the hot stamping of AA6082-T4 sheet. The effect of the process parameters, including forming temperature, punching velocity, friction coefficient, and ...In this study, a novel punch toolset was developed to investigate the hot stamping of AA6082-T4 sheet. The effect of the process parameters, including forming temperature, punching velocity, friction coefficient, and blank holder force(BHF) on formability was quantified using Taguchi design, analysis of variance(ANOVA) and mathematical statistics. The finite element(FE) model has been established in software Pamstamp for simulation and analysis of their effects on the minimum thickness and thickness variation of the hot-stamped component. The major factors influencing the minimum thickness of the hot-stamped part has been found to be BHF and friction coefficient with influence significance of 35.3% and 34.88%, respectively. Additionally, punch velocity and BHF affect the thickness deviation significantly with influence significance of 40.43% and 35.42%, respectively. Furthermore, a serious thinning occurs on the punch corner region of the hot-stamped cup when the BHF is larger than 2.4 kN. The thickness deviation of the hotformed cup has been found to be firstly decreased and then increased with the increase of punch velocity. Low friction coefficient between punch and blank led to crack at bottom centre of the cup. Moreover, different type, phenomenon and mechanism of defects occurring during hot stamping process, such as crack and wrinkling, were discussed. The crack mode was dimple-dominated ductile fracture, which was induced by micro-void nucleation, growth and coalescence.展开更多
A new metal-organic framework of MIL-101 was synthesized by hydrothermal method and the powder prepared was pressed into a desired shape. The effects of molding on specific surface area and pore structure were investi...A new metal-organic framework of MIL-101 was synthesized by hydrothermal method and the powder prepared was pressed into a desired shape. The effects of molding on specific surface area and pore structure were investigated using a nitrogen adsorption method. The water adsorption isotherms were obtained by high vacuum gravimetric method, the desorption temperature of water on shaped MIL-101 was measured by thermo gravimetric analyzer, and the adsorption refrigeration performance of shaped MIL-101-water working pair was studied on the simulation device of adsorption refrigeration cycle system. The results indicate that an apparent hysteresis loop ap-pears in the nitrogen adsorption/desorption isotherms when the forming pressure is 10 MPa. The equilibrium ad-sorption capacity of water is up to 0.95 kg·kg^-1 at the forming pressure of 3 MPa （MIL-101-3）. The desorption peak temperature of water on MIL-101-3 is 82℃, which is 7 ℃ lower than that of silica gel, and the desorption temperature is no more than 100 ℃. At the evaporation temperature of 10 ℃, the refrigeration capacity of MIL-101-3-water is 1059 kJ·kg^-1, which is 2.24 times higher than that of silica gel-water working pair. Thus MIL-101-water working pair presents an excellent adsorption refrigeration performance.展开更多
Cubic boron nitride（c-BN） was synthesized through benzene thermal method at a lower temperature of （300℃） by selecting liquid（（C2H5）2O·）BF3 and Li3N as reactants. Hexagonal boron nitride（h-BN） and orth...Cubic boron nitride（c-BN） was synthesized through benzene thermal method at a lower temperature of （300℃） by selecting liquid（（C2H5）2O·）BF3 and Li3N as reactants. Hexagonal boron nitride（h-BN） and orthorhombic boron nitride（o-BN） were also obtained. The samples were characterized by X-ray powder diffractometry and Fourier transformation infrared spectroscopy. The results show that all the BF3, BCl3 and BBr3 in the same family compounds can react with Li3N to synthesize BN since the strongest bond of B—F can be broken. Compared with BBr3, liquid （C2H5）2O·BF3 is cheaper, less toxic and more convenient to operate. Li3N not only provides nitrogen source but also has catalytic effect on accelerating the formation of c-BN at low temperature and pressure.展开更多
An in-situ TiB whisker reinforced Ti matrix (TiBw/Ti) composite is fabricated by powder metallurgy technique followed by hot extrusion. Hot compressive deformation behavior of the composite, in which the TiB whiskers ...An in-situ TiB whisker reinforced Ti matrix (TiBw/Ti) composite is fabricated by powder metallurgy technique followed by hot extrusion. Hot compressive deformation behavior of the composite, in which the TiB whiskers were oriented along the extruded direction, is investigated. The results indicate that the hot compressive resistance of the TiBw/Ti composite is higher than that of the unreinforced Ti, and hot compressive resistance of the composite in the direction parallel to the whisker orientation is higher than that in the direction perpendicular to the whisker orientation. The hot compressive resistance of the composite increases with increasing strain rate and decreasing temperature. With increasing test temperature, the rate of the decrement of the compressive flow stress of the composite is higher than that of the unreinforced Ti. With increasing amount of compressive deformation, more and more TiB whiskers rotate and break during deformation. The rotation of the whiskers is easier at higher temperature, while, at lower temperature it becomes more difficult and whisker breakage becomes much more serious.展开更多
Despite an effective p-type dopant for PbTe, the low solubility of Na limits the fully optimization of thermoelectric properties of Na-doped PbTe. In this work, Na-doped PbTe was synthesized under high pressure. The f...Despite an effective p-type dopant for PbTe, the low solubility of Na limits the fully optimization of thermoelectric properties of Na-doped PbTe. In this work, Na-doped PbTe was synthesized under high pressure. The formation of the desired rocksalt phase with substantially increased Na content leads to a high carrier concentration of 3.2×10^20 cm^-3 for Na0.03Pb0.97Te. Moreover, dense in-grain dislocations are identified from the microstructure analysis. Benefited from the improved power factor and greatly suppressed lattice thermal conductivity, the maximal ZT of 1.7 is achieved in the optimal Na0.03Pb0.97Te. Current work thus designates the advantage of high pressure in synthesizing PbTe-based thermoelectric materials.展开更多
基金Project(P2014-15)supported by the State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology,ChinaProject supported by the Beijing Laboratory of Metallic Materials and Processing for Modern Transportation,China
文摘The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive model specific to the temperature range from 350 °C to 500 °C was established and used for the numerical simulation. The trial and numerical simulation were conducted to clarify the quantitative characteristics of forming defects and to analyze the effects of process parameters on the forming defects. Results show that the rupture situation is ameliorated and the springback is eliminated in the aluminum alloy hot stamping. The wrinkling severity decreases with increasing blank holder force (BHF), but the BHF greater than 15 kN causes the rupture at the deepest drawing position of workpiece. The forming defects are avoided with lubricant in the feasible ranges of process parameters: the BHF of 3 to 5 kN and the stamping speed of 50 to 200 mm/s.
基金Project(51775481)supported by the National Natural Science Foundation of ChinaProject(A2016002017)supported by the High-level Talents Program of Heibei Province,China
文摘A new technological process of tube forming was developed, namely solution treatment → granule medium internal high pressure forming → artificial aging. During this process, the mechanical properties of AA6061 tube can be adjusted by heat treatment to satisfy the process requirements and the processing method can also be realized by granule medium internal high pressure forming technology with the features of convenient implementation, low requirement to equipment and flexible design in product. Results show that, at a solution temperature of 560 ℃ and time of 120 min, the elongation of AA6061 increases by 313%, but the strength and the hardness dramatically decrease. At an aging temperature of 180 ℃ and time of 360 min, the strength and hardness of AA6061 alloy are recovered to the values of the as-received alloy. The maximum expansion ratio（MER） of AA6061 tube increases by 25.5% and the material properties of formed tube reach the performances of raw material.
基金Project(50474009) supported by the National Natural Science Foundation of ChinaProject(05G56003) supported by the Aviation Science Foundation of ChinaProject(ZX200401001) supported by the Natural Science Foundation of Jiangxi Province,China
文摘Laves phase NbCr2 alloys with a composition of Nb-66.7Cr (molar fraction, %) were prepared by mechanical alloying and hot pressing. The microstructures and properties of the Laves phase NbCr2 alloys, prepared from elemental niobium and chromium powders under various ball milling time by hot pressing at 1 250 ℃ for 0.5 h, were investigated. The results indicate that if the ball milling time is longer than 40 h, the synthesizing reaction of Laves phase NbCr2 can be accomplished much sufficiently. Then the nearly full-dense Laves phase NbCr2 alloys can be prepared by hot pressing from ball milled powders with more than 40 h. The hot pressing sample with homogeneous and fine microstructure made from 40 h ball milled powders has the optimum microstructure and properties. It has a relative density of 98.1%, Vickers hardness of 11.4 GPa, compress strength of 1 981 MPa and fracture toughness of 4.82 MPa·m1/2. The effect of fine grain toughening is fully realized.
基金Projects(U1704152,U1804124)supported by the National Natural Science Foundation of ChinaProject(174100510012)supported by Plan for Scientific Innovation Talent of Henan Province,China。
文摘The Mo alloys reinforced by Al2O3 particles were fabricated by hydrothermal synthesis and powder metallurgy. The microstructures of Mo-Al2O3 alloys were studied by using XRD, SEM and TEM. The results show that Al2O3 particles, existing as a stable hexagonal phase(α-Al2O3), are uniformly dispersed in Mo matrix. The ultrafine α-Al2O3 particles remarkably refine grain size and increase dislocation density of Mo alloys. Moreover, a good interfacial bonding zone between α-Al2O3 and Mo grain is obtained. The crystallographic orientations of the interface of the Al2O3 particles and Mo matrix are [111]a-Al2O3//[111]Mo and(112)a-Al2O3//(0 11)Mo. Due to the effect of secondary phase and dislocation strengthening, the yield strength of Mo-2.0 vol.%Al2O3 alloy annealed at 1200 ℃ is approximately 56.0% higher than that of pure Mo. The results confirm that the addition of Al2O3 particles is a promising method to improve the mechanical properties of Mo alloys.
基金Supported by the Natural Science Foundation of Guangdong Province (No. 990630) and the State Major Basic Research Development Program (No. G20000263).
文摘A method for incorporation of controlling the heat exchanger networks with or without splits is proposed by integrating mathemati-cal programming and knowledge engineering. The simultaneous optimal mathematical model is established. This method can be practically used in the integration of large-scale heat exchanger networks, not only to synthesize automatically but also to satisfy the requirement of struc-tural controllability with more objective human intervention.
文摘In this study, a novel punch toolset was developed to investigate the hot stamping of AA6082-T4 sheet. The effect of the process parameters, including forming temperature, punching velocity, friction coefficient, and blank holder force(BHF) on formability was quantified using Taguchi design, analysis of variance(ANOVA) and mathematical statistics. The finite element(FE) model has been established in software Pamstamp for simulation and analysis of their effects on the minimum thickness and thickness variation of the hot-stamped component. The major factors influencing the minimum thickness of the hot-stamped part has been found to be BHF and friction coefficient with influence significance of 35.3% and 34.88%, respectively. Additionally, punch velocity and BHF affect the thickness deviation significantly with influence significance of 40.43% and 35.42%, respectively. Furthermore, a serious thinning occurs on the punch corner region of the hot-stamped cup when the BHF is larger than 2.4 kN. The thickness deviation of the hotformed cup has been found to be firstly decreased and then increased with the increase of punch velocity. Low friction coefficient between punch and blank led to crack at bottom centre of the cup. Moreover, different type, phenomenon and mechanism of defects occurring during hot stamping process, such as crack and wrinkling, were discussed. The crack mode was dimple-dominated ductile fracture, which was induced by micro-void nucleation, growth and coalescence.
文摘A new metal-organic framework of MIL-101 was synthesized by hydrothermal method and the powder prepared was pressed into a desired shape. The effects of molding on specific surface area and pore structure were investigated using a nitrogen adsorption method. The water adsorption isotherms were obtained by high vacuum gravimetric method, the desorption temperature of water on shaped MIL-101 was measured by thermo gravimetric analyzer, and the adsorption refrigeration performance of shaped MIL-101-water working pair was studied on the simulation device of adsorption refrigeration cycle system. The results indicate that an apparent hysteresis loop ap-pears in the nitrogen adsorption/desorption isotherms when the forming pressure is 10 MPa. The equilibrium ad-sorption capacity of water is up to 0.95 kg·kg^-1 at the forming pressure of 3 MPa （MIL-101-3）. The desorption peak temperature of water on MIL-101-3 is 82℃, which is 7 ℃ lower than that of silica gel, and the desorption temperature is no more than 100 ℃. At the evaporation temperature of 10 ℃, the refrigeration capacity of MIL-101-3-water is 1059 kJ·kg^-1, which is 2.24 times higher than that of silica gel-water working pair. Thus MIL-101-water working pair presents an excellent adsorption refrigeration performance.
基金Projects(2027300750372006) supported by the National Natural Science Foundation of China
文摘Cubic boron nitride（c-BN） was synthesized through benzene thermal method at a lower temperature of （300℃） by selecting liquid（（C2H5）2O·）BF3 and Li3N as reactants. Hexagonal boron nitride（h-BN） and orthorhombic boron nitride（o-BN） were also obtained. The samples were characterized by X-ray powder diffractometry and Fourier transformation infrared spectroscopy. The results show that all the BF3, BCl3 and BBr3 in the same family compounds can react with Li3N to synthesize BN since the strongest bond of B—F can be broken. Compared with BBr3, liquid （C2H5）2O·BF3 is cheaper, less toxic and more convenient to operate. Li3N not only provides nitrogen source but also has catalytic effect on accelerating the formation of c-BN at low temperature and pressure.
文摘An in-situ TiB whisker reinforced Ti matrix (TiBw/Ti) composite is fabricated by powder metallurgy technique followed by hot extrusion. Hot compressive deformation behavior of the composite, in which the TiB whiskers were oriented along the extruded direction, is investigated. The results indicate that the hot compressive resistance of the TiBw/Ti composite is higher than that of the unreinforced Ti, and hot compressive resistance of the composite in the direction parallel to the whisker orientation is higher than that in the direction perpendicular to the whisker orientation. The hot compressive resistance of the composite increases with increasing strain rate and decreasing temperature. With increasing test temperature, the rate of the decrement of the compressive flow stress of the composite is higher than that of the unreinforced Ti. With increasing amount of compressive deformation, more and more TiB whiskers rotate and break during deformation. The rotation of the whiskers is easier at higher temperature, while, at lower temperature it becomes more difficult and whisker breakage becomes much more serious.
基金supported by the National Natural Science Foundation of China (51525205, 51421091, and 51722209)the Key Basic Research Project of Hebei (14961013D)
文摘Despite an effective p-type dopant for PbTe, the low solubility of Na limits the fully optimization of thermoelectric properties of Na-doped PbTe. In this work, Na-doped PbTe was synthesized under high pressure. The formation of the desired rocksalt phase with substantially increased Na content leads to a high carrier concentration of 3.2×10^20 cm^-3 for Na0.03Pb0.97Te. Moreover, dense in-grain dislocations are identified from the microstructure analysis. Benefited from the improved power factor and greatly suppressed lattice thermal conductivity, the maximal ZT of 1.7 is achieved in the optimal Na0.03Pb0.97Te. Current work thus designates the advantage of high pressure in synthesizing PbTe-based thermoelectric materials.
