树皮粉尿素改性酚醛树脂胶粘剂的制备和热压性能

以T（落叶松树皮粉）为生物质原料,PT（碱性酚化改性树皮粉）为苯酚的替代物,将PT、U（尿素）和F（甲醛）在碱性条件下进行共聚,制得环保型低成本的PTUF[PT和U改性PF（酚醛树脂）]胶粘剂。研究结果表明：在碱性条件下引入复合活化剂至体系中,当复合活化剂中w（Na2SO3）=2.13%、w（Ca SO3）=1.60%和w（40%Na OH）=34.25%（均相对于PT质量而言）时,PT的活化效果相对最佳;当m（U）∶m（PT）=40∶100或20∶100时,由前者的PTUF胶粘剂压制而成的胶合板之胶接强度优于后者,并且前者的胶合板之F释放量较低,达到国家标准中E0级指标要求;当w（面粉）=20%~25%（相对于PTUF质量而言）、黏度为0.11~0.23 Pa·s和热压时间为1.5 min/mm时,该PTUF胶粘剂可用于杨木/杨木、桉木/杨木等板材的粘接,并且相应胶合板的性能达到国家标准（Ⅰ类板）要求。

聚酯纤维防水卷材基布拉伸性能与热压性能研究

选取聚酯纺粘基布、聚酯纺粘上浆基布和有涂层的聚酯短纤针刺基布3种试样,对其进行拉伸强力以及热压后基布的厚度、透气性、拉伸强力的检测与分析:聚酯基布的纵向拉伸强力总体上都大于横向的强力,但纵横向差异不大,因此所得产品稳定性能较好;在190℃的时候,随着压力(5MPa、10MPa、15MPa)的增大,基布强力也逐渐增大,厚度、透气性减小。

线缆线径和压线钳对压接端子热性能的影响研究

热性能是衡量动车用压接端子1个很重要的指标。本文通过对不同线径和压线钳匹配所加工的动车组压接端子试样分别进行温升和热循环2个试验,使用Origin7.5对所获得的压接端子温度变化数据进行处理,通过对各种情况下曲线进行对比、分析,从而对线缆线径和压线钳的匹配关系对压接端子热性能的影响进行研究。研究结果表明,不同型号的压线钳加工不同线径的电缆所得的压接端子热性能都不一样,为了获得高品质热性能的压接端子,应针对不同的线径采用不同型号的压线钳进行压接。

Mechanical Properties and Thermal Shock Resistance of SrAl_(2)Si_(2)O_(8) Reinforced BN Ceramic Composites

Hexagonal boron nitride(h-BN)ceramics have become exceptional materials for heat-resistant components in hypersonic vehicles,owing to their superior thermal stability and excellent dielectric properties.However,their densification during sintering still poses challenges for researchers,and their mechanical properties are rather unsatisfactory.In this study,SrAl_(2)Si_(2)O_(8)(SAS),with low melting point and high strength,was introduced into the h-BN ceramics to facilitate the sintering and reinforce the strength and toughness.Then,BN-SAS ceramic composites were fabricated via hot press sintering using h-BN,SrCO_(3),Al_(2)O_(3),and SiO_(2) as raw materials,and effects of sintering pressure on their microstructure,mechanical property,and thermal property were investigated.The thermal shock resistance of BN-SAS ceramic composites was evaluated.Results show that phases of as-preparedBN-SAS ceramic composites are h-BN and h-SrAl_(2)Si_(2)O_(8).With the increase of sintering pressure,the composites’densities increase,and the mechanical properties shew a rising trend followed by a slight decline.At a sintering pressure of 20 MPa,their bending strength and fracture toughness are(138±4)MPa and(1.84±0.05)MPa·m^(1/2),respectively.Composites sintered at 10 MPa exhibit a low coefficient of thermal expansion,with an average of 2.96×10^(-6) K^(-1) in the temperature range from 200 to 1200℃.The BN-SAS ceramic composites prepared at 20 MPa display higher thermal conductivity from 12.42 to 28.42 W·m^(-1)·K^(-1) within the temperature range from room temperature to 1000℃.Notably,BN-SAS composites exhibit remarkable thermal shock resistance,with residual bending strength peaking and subsequently declining sharply under a thermal shock temperature difference ranging from 600 to 1400℃.The maximum residual bending strength is recorded at a temperature difference of 800℃,with a residual strength retention rate of 101%.As the thermal shock temperature difference increase,the degree of oxidation on the ceramic surface and cracks due to thermal stress are also increased gradually.

Al-Sn预合金粉末及其在金刚石磨具中的应用

通过超声雾化法制备Al-Sn预合金粉末,研究Al-Sn预合金粉末的形貌、热压性能、抗氧化性能及其在铝基金刚石磨轮中的应用情况。结果表明:制备的Al-Sn预合金粉球形度高,与相同组成的单质Al、Sn混合粉末相比,其抗氧化性能提高2.23倍,而热压温度低50℃左右,且热压后组织均匀;预合金粉末有利于制备的铝基金刚石磨轮的成分均匀。

Oxidation behavior of C/C composites with SiC/ZrSiO_4-SiO_2 coating

A SiC/ZrSiO4？SiO2 （SZS） coating was successfully fabricated on the carbon/carbon （C/C） composites by pack cementation, slurry painting and sintering to improve the anti-oxidation property and thermal shock resistance. The anti-oxidation properties under different oxygen partial pressures （OPP） and thermal shock resistance of the SZS coating were investigated. The results show that the SZS coated sample under low OPP, corresponding to the ambient air, during isothermal oxidation was 0.54% in mass gain after 111 h oxidation at 1500 ° C and less than 0.03% in mass loss after 50 h oxidation in high OPP, corresponding to the air flow rate of 36 L/h. Additionally, the residual compressive strengths （RCS） of the SZS coated samples after oxidation for 50 h in high OPP and 80 h in low OPP remain about 70% and 72.5% of those of original C/C samples, respectively. Moreover, the mass loss of SZS coated samples subjected to the thermal cycle from 1500 ° C in high OPP to boiling water for 30 times was merely 1.61%.

Influence of FeCrAl fiber on microstructure and mechanical properties of FeCrAl(f)/HA composites

FeCrAl fiber-reinforced hydroxyapatite（HA） biocomposites（FeCrAl（f）/HA） were fabricated by the hot pressing technique.The metallographic microscopy,X-ray diffractometry,scanning electron microscopy（SEM） and energy dispersive spectroscopy（EDS） were used to observe and analyze the microstructure and composition of FeCrAl（f）/HA composites,respectively.The mechanical properties of FeCrAl（f）/HA composites were measured by the three-point-bending test.The results show that the composite can be reinforced by FeCrAl fiber and enhanced gradually,and then declined with the increase of the content of FeCrAl fiber（0-11%,volume fraction） in the whole range of experiments.Both the HA matrix and FeCrAl fiber integrate very tightly and bit into each other very deeply and counter-diffusion takes place to some extent at two-phase interface.The optimum parameters of FeCrAl（f）/HA composite are diameter of 22 μm,length of 1-2 mm and of volume faction of about 7% for FeCrAl fibers.

Influence of hydrogen content on room temperature compressive properties of Ti-6Al-4V alloy at high strain rate

Electromagnetic forming tests were done at room temperature to reveal the influence of hydrogen content on the compressive properties of Ti-6Al-4V alloy at high strain rate. Microstructure was observed to reveal the mechanism of hydrogen-enhanced compressive properties. The experimental results indicate that hydrogen has favorable effects on the compressive properties of Ti-6Al-4V alloy at high strain rate. Compression of Ti-6Al-4V alloy first increases up to a maximum and then decreases with the increase of hydrogen content at the same discharge energy under EMF tests. The compression increases by 47.0% when 0.2% (mass fraction) hydrogen is introduced into Ti-6Al-4V alloy. The optimal hydrogen content for cold formation of Ti–6Al–4V alloy under EMF was determined. The reasons for the hydrogen-induced compressive properties were discussed.

Microstructure and mechanical properties of Fe_3Al alloys prepared by MA-PAS and MA-HP

Fe3Al alloys with nearly full density were fabricated by plasma activated sintering（PAS） and hot pressing（HP） from mechanical alloyed Fe-28%Al（mole fraction） powders,respectively.It is found that A2-type Fe3Al alloys were obtained by PAS,and they had a heterogeneous grain size distribution,most areas had a grain size smaller than 500 nm,and other areas had a grain size of about 1 μm.Different to PAS,D03-type Fe3Al alloys with a grain size of of 1-2 μm were obtained by HP.The compression testing results show that yield strength values of Fe3Al alloys fabricated by PAS and HP are almost equal at an elevated temperature,and the compression yield strength was about 100 MPa for all at 800 ℃.The room temperature compression ductility of Fe3Al alloys by PAS was about 20%,which was superior to that of Fe3Al alloys prepared by HP and casting.

Microstructures and mechanical properties of as-extruded and heat treated Mg-6Zn-1Mn-4Sn-1.5Nd alloy

The microstructures and mechanical properties of Mg-6Zn-1Mn-4Sn-1.5Nd alloy subjected to extrusion and T5 treatment were investigated using optical microscopy（OM）, X-ray diffractometer（XRD）, scanning electron microscopy（SEM）, electron back scattered diffraction（EBSD）, transmission electron microscopy（TEM）, hardness tests and uniaxial tensile tests. The results showed that the as-cast alloy consisted of α（Mg）, Mn, Mg7Zn3, Mg2 Sn and Mg Sn Nd phases. Dynamic recrystallization has completed during the extrusion process and the average grain size was 7.2 μm. After T5 treatment, the strength increased obviously, the yield strength and ultimate tensile strength of as-extruded alloy were increased by 94 and 34 MPa, respectively. Microstructure characterization revealed that the improvement of strength was determined by the high number density of β′1 rods.

Microstructure and mechanical properties of Mg-6Gd-3Y-0.5Zr alloy processed by high-vacuum die-casting

GW63K （Mg-6Gd-3Y-0.5Zr） magnesium alloys were prepared successfully by high-vacuum die-casting. Effects of fast shot speed and vacuum level on the grain size and mechanical properties of this alloy were studied. Microstructure of the alloys was analyzed by SEM, EDX and optical microscope （OM）. The effect of heat treatment on high vacuum die-casting （HVDC） GW63K alloy was also studied. The results indicate that with the increase of fast velocity, the tensile yield strength hardly changes, but the elongation first increases, then decreases. The optimum heat treatment process is solution treatment at 748 K for 2 h and aging at 473 K for 80 h. Under this condition, GW63K magnesium alloy exhibits a maximum tensile strength and elongation of 308 MPa and 9.45%. There is significant correlation between ductility and the presence of external solidified cells （ESCs）. The as-cast GW63K alloy consists ofα-Mg and Mg24（Gd,Y）5 particles. After heat treatment, Gd and Y atoms dissolve intoα-Mg matrix.

Thermostability,mechanical and tribological behaviors of polyimide matrix composites interpenetrated with foamed copper

Polyimide matrix composites interpenetrated with foamed copper were prepared via pressure impregnation and vacuum immersion to focus on their thermostability, mechanical and tribological behaviors as sliding electrical contact materials. The results show that the interpenetrating phase composites（IPC） are very heat-resistant and exhibit higher hardness as well as bending strength, when compared with homologous polyimide matrix composites without foamed copper. Sliding electrical contact property of the materials is also remarkably improved, from the point of contact voltage drops. Moreover, it is believed that fatigue wear is the main mechanism involved, along with slight abrasive wear and oxidation wear. The better abrasive resistance of the IPC under different testing conditions was detected, which was mainly attributed to the successful hybrid of foamed copper and polyimide.

Microstructures and mechanical properties of 2024Al/Gr/SiC hybrid composites fabricated by vacuum hot pressing

The 2024Al/Gr/SiC hybrid composite plates with 5%-10% SiC particles （volume fraction） and 3%-6% flaky graphite （Gr） （volume fraction） were fabricated by vacuum hot pressing and hot extrusion processing. The effects of SiC and Gr on the microstructures and mechanical properties of the composites aged at 160, 175 and 190℃ were studied by optical microscopy, scanning electron microscopy （SEM）, and hardness and tensile tests. The results indicate that the SiC particles have a more obvious effect on accelerating the aging response as compared with the Gr. Both the tensile strength and elongation are reduced by the Gr and SiC particles added into the matrix, while the Gr has a more negative influence on the elongation than the SiC particles. The tensile strength （ab）, yield stress （as） and elongation （δ） of the 2024Al/3Gr/10SiC composite aged at 165℃ for 8 h are 387 MPa, 280.3 MPa and 5.7%, respectively. The hybrid composites are characterized by ductile fracture, which is associated with the ductile fracture of the matrix and the tearing of the interface between the matrix and the particles.

Effect of Si and Ti on dynamic recrystallization of high-performance Cu-15Ni-8Sn alloy during hot deformation

Effect of Si and Ti on dynamic recrystallization(DRX)of Cu-15Ni-8 Sn alloy was studied using hot compression tests over deformation temperature range of 750-950℃and strain rate range of 0.001-10 s^-1.The results show that the dynamic recrystallization behavior during hot deformation is significantly affected by the trace elements of Si and Ti.The addition of Si and Ti promotes the formation of Ni16Si7Ti6 particles during hot deformation,which promotes the nucleation of dynamic recrystallization by accelerating the transition from low-angle boundaries(LABs)to high-angle boundaries(HABs).Ni16Si7Ti6 particles further inhibit the growth of recrystallized grains through the pinning effect.Based on the dynamic recrystallization behavior,a processing map of the alloy is built up to obtain the optimal processing parameters.Guided by the processing map,a hot-extruded Cu-15 Ni-8Sn alloy with a fine-grained microstructure is obtained,which shows excellent elongation of 30%and ultimate tensile strength of 910 MPa.

Effects of extrusion and heat treatments on microstructure and mechanical properties of Mg-8Zn-1Al-0.5Cu-0.5Mn alloy

The effects of extrusion and heat treatments on the microstructure and mechanical properties of Mg-8Zn-1Al-0.5Cu- 0.5Mn magnesium alloy were investigated. Bimodal microstructure is formed in this alloy when it is extruded at 230 and 260 ℃, and complete DRX occurs at the extruding temperature of 290 ℃. The basal texture of as-extruded alloys is reduced gradually with increasing extrusion temperature due to the larger volume fraction of reerystallized structure at higher temperatures. For the alloy extruded at 290 ℃, four different heat treatments routes were investigated. After solution ＋ aging treatments, the grains sizes become larger. Finer and far more densely dispersed precipitates are found in the alloy with solution ＋ double-aging treatments compared with alloy with solution ＋ single-aging treatment. Tensile properties are enhanced remarkably by solution ＋ double-aging treatment with the yield strength, tensile strength and elongation being 298 MPa, 348 MPa and 18%, respectively. This is attributed to the combined effects of fine dynamically reerystallized grains and the uniformly distributed finer precipitates.

Effect of hot working and post-deformation heat treatment on microstructure and tensile properties of Ti-6Al-4V alloy

The effects of hot compression,hot rolling and post-rolling annealing on microstructure and tensile properties of Ti-6Al-4V were analyzed.Hot compression tests were conducted in the temperature range of 800-1 075 °C and at strain rates of 0.001-1 s-1,and the relations between the characteristic points of flow curve and processing variables were developed.Two passes of hot rolling test with total reduction of 75% were performed in the temperature range of 820-1 070 °C and at constant strain rate of 2 s-1.After hot rolling,some specimens were subjected to heat treatment at 870 °C and 920 °C for 2 h followed by air cooling.Hot rolling in beta phase field resulted in coarse beta grains transforming to martensite by cooling.Otherwise,rolling in the alpha/beta phase filed gave rise to a partially globularized alpha microstructure.The post-rolling heat treatment completed the partial globularization of alpha phase in two-phase region and otherwise broke down the martensitic structure of beta-rolled samples.Tensile tests showed that the strength characteristics as well as elongation decrease significantly with increasing the rolling temperature from the two-phase to the single-phase region.Increasing heat treatment temperature contributed to lower strength for the specimens rolled in two-phase region and higher strength characteristics for the beta-rolled specimens.

Influence of compression on thermal and corrosion behavior of Fe_(78)Si_9B_(13) glassy alloy

The Fe78Si9B13 glassy ribbons were compressed at room temperature with different pressures. The thermal and corrosion behaviors were investigated using various experimental techniques. The X-ray diffraction （XRD） and dilatometer （DIL） results show that the Fe78Si9B13 ribbons are in full amorphous state after pressing and the amount of free volume increases monotonically with increasing pressure. The corrosion resistance of the glassy alloys in various solutions decreases after compression at 10 MPa, but increases after compression at 20 MPa. The non-monotonic change of corrosion resistance is consistent with the result of electrical resistivity, which can be explained by the combining action of free volume that is introduced by the compression and the segregation of Si atoms in the samples.

Microstructure and mechanical properties of as-cast and extruded biomedical Mg-Zn-Y-Zr-Ca alloy at different temperatures

A type of biomedical magnesium alloy Mg-3Zn-1Y-0.6Zr-0.5Ca was cast and extruded at three extrusion temperatures of 270, 300 and 330 °C. The microstructure and mechanical properties of the cast and extruded alloys, tailored at different extrusion parameters, were investigated using tensile tests, optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, X-ray diffractometry, transmission electron microscopy and electron backscattered diffraction. Optimum comprehensive mechanical properties are achieved in the alloy extruded at 270 °C, the ultimate tensile strength and the elongation reach 315 MPa and 26%, respectively, which is deemed to be associated with the grain refinement, weak basal texture and second phases strengthening. After hot extrusion, extensive dynamic recrystallization is found in the Mg-3Zn-1Y-0.6Zr-0.5Ca alloy. Continuous Mg3YZn6 phase bands are gradually broken into discontinuous chain-like or dot-like structures, and the grains distribute more uniformly. The as-extruded Mg-3Zn-1Y-0.6Zr-0.5Ca alloy exhibits a weak texture with (0001) basal planes parallel to the extrusion direction.

Influences of hot stamping parameters on mechanical properties and microstructure of 30MnB5 and 22MnB5 quenched in flat die

The influences of hot stamping parameters such as heating temperature,soaking time,deformation temperature and cooling medium on the phase transformation,microstructure and mechanical properties of 30MnB5 and 22MnB5 are investigated and analyzed in this work.The quenching experiment,tensile testing,hardness measurement and microstructure observation were conducted to obtain the mechanical and microstructural data.The results indicate that 30MnB5 possesses a higher tensile strength but a lower elongation than 22MnB5,if hot stamped at the same process parameter.The tensile strength and hardness of the hot stamped specimens decrease under inappropriate heating conditions for two reasons,insufficient austenitization or coarse austenite grains.The austenitic forming rate of 30MnB5 is higher than that of 22MnB5,because more cementite leads to higher nucleation rate and diffusion coefficient of carbon atom.More amount of fine martensite forms under the higher deformation temperature or the quicker cooling rate.

Fabrication of FeAl/TiC composites through reactive hot pressing

FeAl/TiC composites were fabricated by reactive hot pressing blended elemental powders. The TiC content was varied from 50% to 80%(volume fraction) and the aluminum content in the binder phase was changed from 40% to 50%(mole fraction). The effects of these compositional changes on the densification process and mechanical properties were studied. The results show that with the increase of TiC content, densities of the composites decrease due to insufficient particle rearrangement aided by (dissolutionreprecipitation) reaction during hot pressing. Closely related with their porosities and defect amount, the hardness and bend strength of the composites show peak values, attaining the highest values with TiC content being 70% and 60%, respectively. Increasing the aluminum content is beneficial to the densification process. But the hardness and bend strength of the composites are reduced to some extent due to the formation of excessive oxides and thermal vacancies.