果园苗木捆扎机热合板的优化改进

热合板联动机构作为苗木捆扎机关键部件,在苗木捆扎过程中发挥着重要作用。为此,在对热合板联动机构工作过程进行理论分析研究的基础上,对热合板卡带问题的原因作了具体的阐述,并针对苗木自身的特征参数,在不影响其运动功能的基础上,对热合板的结构参数及附属拨块进行了优化改进,很好地解决了热合板运动不连贯,影响整机工作效率的问题。

基于ANSYS Workbench的捆扎机热合板顶杆有限元分析

以果园苗木捆扎机热合板顶杆为研究对象,利用CAD/CAM软件Pro/E建立顶杆的参数化特征模型,采用新一代有限元分析软件ANSYS Workbench对所建模型进行线性静力学和模态有限元仿真研究。分析结果表明:热合板顶杆在极限位置弹簧拉力的作用下,其静刚度满足使用要求;热合板顶杆的最高工作转速远低于其1阶临界转速,有效地避免了共振的发生。这说明,顶杆结构设计合理,可为顶杆的其它动力学分析奠定基础。

Effect of heat treatment on microstructure and mechanical property of Ti-steel explosive-rolling clad plate

The effect of heat treatment on microstructure and mechanical properties of the Ti-steel explosive-rolling clad plate was elaborated by optical microscopy （OM）, scanning electron microscopy （SEM）, X-ray diffraction （XRD）, transmission electron microscopy （TEM）, micro-hardness test and shear test. The composites were subjected to heat treatment at temperature of 650-950 ~C for 60 min. The results show that the heat treatment process results in a great enhancement of diffusion and microstructural transformation. The shear strength decreases as the treatment temperature increases. Heated at 850 ℃ or below, their shear strength decreases slowly as a result of the formation of TiC in the diffusion interaction layer; while at the temperature of 850 ℃ or above, the shear strength decreases obviously, which is the consequence of a large amount of Ti-Fe intermetaUics （Fe2Ti/FeTi） along with some TiC distributing continuously at diffusion reaction layer.

Discrete element and finite element coupling simulation and experiment of hot granule medium pressure forming

The granule medium of discreteness is supposed to be continuous（Drucker-Prager model） in the existing finite element simulation analysis on the hot granule medium pressure forming（HGMF） process, so the granule medium may produce tensile stress in the process of pressure-transferring and flowing, which does not coincide with the reality. The analysis method, discrete element and finite element（DE-FE） coupling simulation, is proposed to solve the problem. The material parameters of simulation model are obtained by the pressure-transfer performance test of granule medium and the hot uniaxial tensile test of sheet metal. The DE-FE coupling simulation platform is established by adopting Visual Basic language. The features in the process that AA7075-T6 conical parts are formed by the HGMF process are analyzed and verified by the process test. The studies show that the results of DE-FE coupling simulation coincide well with the test results, which provides a new analysis method to solve the mechanics problem in the coupling of discrete and continuum.

Experimental and simulation research on thermal stamping of carbon fiber composite sheet

To improve the manufacture efficiency and promote the application of composites in the automobile industry, a new composite forming method, thermal stamping, was discussed to form composite parts directly. Experiments on two typical stamping processes, thermal bending and thermal deep drawing, were conducted to investigate the forming behavior of composite sheets and analyze the influence of forming temperature on the formed composite part. Experimental results show that the locking angle for woven composite is about 30°. The bending load is smaller than 5 N in the stamping process and decreases with the increase of temperature. The optimal temperature to form the carbon fiber composite is 170 ℃. The die temperature distribution and the deformation of composite sheet were simulated by FEA software ABAQUS. To investigate the fiber movement of carbon woven fabric during stamping, the two-node three-dimension linear Truss unit T2D3 was chosen as the fiber element. The simulation results have a good agreement to the experimental results.

Reverse deep drawability of 5A06 aluminum alloy plate at elevated temperatures

In order to avoid the occurrence of fracture at room temperature in reverse deep drawing of aluminum alloy plate, the warm reverse deep drawing method was proposed. The experiments were conducted at room temperature, 280 and 360 ℃ with a 4.5 mm thick 5A06 aluminum alloy plate. The effect of temperature, blank-holding force and gap on the fracture and wrinkle of the reverse deep drawing process was investigated. A fully coupled thermal-mechanical simulation was carried out to obtain the stress distribution through the commercial software of Abaqus/Explicit. The results show that the fracture is avoided at 280 ℃ since the bending-induced stress gradient in the transient area between the inside corner and the straight wall decreases from 505 MPa at RT to 72 MPa at 280 ° C. Although the fracture is avoided as the temperature increases, the wrinkle occurs at the outside die corner at temperature over 280 ° C, where the circumferential compressive stress becomes larger than that at the inside. As the temperature increases to 360 ℃, the fracture occurs due to the excessive softening, the tensile stress in the straight wall reaches rapidly to the tensile strength at the beginning of reverse deep drawing. When 1.5t （t=4.5 mm） blank holding gap is applied at 280 ℃, both the fracture and wrinkle can be avoided, and 420 mm deep cups are drawn successfully.

Hydrothermal Synthesis of Rhombus-like SmCO3OH Microplates and Its Photoluminescence Property Doped with Eu^3＋

Rhombus-like SmCO3OH microplates with the edge lengths ranging from 5 μm to 10 μm and the thickness about 1.5 μm were synthesized through a simple hydrothermal method using urea as the precipitance. The structure and properties of the rhombus-like SmCO3OH microplates were characterized by X-ray diffraction, field-emission scanning electron microscopy, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy. The optical property of the rhombus-like SmCO3OH microplates doped with Eu^3＋ was investigated by photoluminescence. A broad and strong emission band at 677 nm was obtained, which can be contributed to producing light conversion film.

Effect of deformation mode,dynamic recrystallization and twinning on rolling texture evolution of AZ31 magnesium alloys

In order to obtain quantitative relationship between（0002） texture intensity and hot rolling conditions, conventional rolling experiments on AZ31 magnesium alloys were performed with 20%-40% reductions and temperatures within the range of 300-500 ℃. Shear strain and equivalent strain distributions along the thickness of the rolled sheets were calculated experimentally using embedded pin in a rolling sheet. Rolling microstructures and textures in the sheet surface and center layers of the AZ31 alloys were measured by optical microscopy（OM）, X-ray diffractometry（XRD） and electron back scatter diffraction（EBSD）. Effects of the rolling strain, dynamic recrystallization（DRX） and twinning on the texture evolution of the AZ31 alloys were investigated quantitatively. It is found that the highest（0002） basal texture intensities are obtained at a starting rolling temperature of 400 ℃ under the same strain. Strain–temperature dependency of the（0002） texture intensity of the AZ31 alloy is derived.

Thermo-mechanical Behaviors of Functionally Graded Shape Memory Alloy Timoshenko Composite Beams

This paper focuses on the thermo-mechanical behaviors of functionally graded(FG)shape memory alloy(SMA)composite beams based on Timoshenko beam theory.The volume fraction of SMA fiber is graded in the thickness of beam according to a power-law function and the equivalent parameters are formulated.The governing differential equations,which can be solved by direct integration,are established by employing the composite laminated plate theory.The influences of FG parameter,ambient temperature and SMA fiber laying angle on the thermo-mechanical behaviors are numerically simulated and discussed under different boundary conditions.Results indicate that the neutral plane does not coincide with the middle plane of the composite beam and the distribution of martensite is asymmetric along the thickness.Both the increments of the functionally graded parameter and ambient temperature make the composite beam become stiffer.However,the influence of the SMA fiber laying angle can be negligent.This work can provide the theoretical basis for the design and application of FG SMA structures.

Effect of alloy composition and heat treatment on mechanical performance of 6xxx aluminum alloys

The effect of alloy composition and heat treatment, including natural ageing and pre-ageing, on the mechanical performance of eight 6xxx alloys designed with systematically varying Si, Mg and Cu contents was studied. The results show that not only the alloy composition and heat treatment before forming influence the formability, but also they have an effect on the paint bake response of the alloys. Increasing the alloy Si content, decreasing Mg/Si ratio and adding 0.3% Cu （mass fraction） were generally found to improve the tensile ductility and formability of the alloys studied, while pre-ageing was found to decrease these properties. A full property profile of these alloys in terms of strength, tensile ductility, work hardening, strain rate sensitivity, forming limit and paint bake response was presented.

Relationship among microstructure,mechanical properties and texture of TA32 titanium alloy sheets during hot tensile deformation

The relationship among microstructure,mechanical properties and texture of TA32 titanium alloy sheets during hot tensile deformation at 800℃was investigated.In the test,the original sheet exhibited relatively low flow stress and sound plasticity,and increasing the heat treatment temperature resulted in an increased ultimate tensile strength(UTS)and a decreased elongation(EL).The deformation mechanism of TA32 alloy was dominated by high angle grain boundaries sliding and coordinated by dislocation motion.The coarsening of grains and the annihilation of dislocations in heat-treated specimens weakened the deformation ability of material,which led to the increase in flow stress.Based on the high-temperature creep equation,the quantitative relationship between microstructure and flow stress was established.The grain size exponent andαphase strength constant of TA32 alloy were calculated to be 1.57 and 549.58 MPa,respectively.The flow stress was accurately predicted by combining with the corresponding phase volume fraction and grain size.Besides,the deformation behavior of TA32 alloy was also dependent on the orientation of predominantαphase,and the main slip mode was the activation of prismaticslip system.The decrease of near prism-oriented texture in heat-treated specimens resulted in the enhancement of strength of the material.

Heat transfer analysis and experimental study of unequal diameter twin-roll casting process for fabricating Cu/Al clad strips

Unequal diameter twin-roll casting(UDTRC)can improve the formability,surface conditions,and production efficiency during the fabrication of clad strips.Using Fluent software,a numerical simulation is used to study the asymmetric heat transfer characteristics of Cu/Al clad strips fabricated by UDTRC.The effects of roller velocity ratio,Cu strip thickness,and inclination angle on the kissing point position,as well as the entire temperature distribution are obtained.The heat transfer model is established,and the mechanism is discussed.The Cu strip and rollers are found to be the main causes of asymmetric heat transfer,indicating that the roller velocity ratio changes the liquid zone proportion in the molten pool.The Cu strip thickness determines the heat absorption capacity and the variations in thermal resistance between the molten Al and the big roller.The inclination angle of the small roller changes the cooling time of big roller to molten Al.Moreover,the microstructure of Al cladding under different roller velocity ratios is examined.The results show significant grain refinement caused by the shear strain along the thickness direction of Al cladding and the intense heat transfer at the moment of contact between the metal Al cladding and Cu strip.

Calculation and experimental study on heating temperature field of super-high strength aluminum alloy thick plate

Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering application.The heating process,the calculation of surface heat transfer coefficient and the accurate temperature control method were studied based on measured heating temperature for the large-size thick plate.The results show that,the temperature difference between the surface and center of the thick plate is small.Based on the temperature uniformity,the surface heat transfer coefficient was calculated,and it is constant below300°C,but grows greatly over300°C.Consequently,a lumped parameter method(LPM)was developed to predict the plate temperature.A stepped solution treatment was designed by using LPM,and verified by finite element method(FEM)and experiments.Temperature curves calculated by LPM and FEM agree well with the experimental data,and the LPM is more convenient in engineering application.

Subtransus deformation mechanisms of TC11 titanium alloy with lamellar structure

Isothermal compression tests are applied to study the deformation mechanisms of TCll titanium alloy with lamellar structure under the deformation temperature range of 890-995 ℃ and strain rate range of 0.01-10 s^-1. According to the flow stress data obtained by compression tests, the deformation activations are calculated based on kinetics analysis of high temperature deformation, which are then used for deformation mechanism analysis combined with microstructure investigation. The results show that deformation mechanisms vary with deformation conditions： at low strain rate range, the deformation mechanism is mainly dislocation slip; at low temperature and high strain rate range, twinning is the main mechanism; at high temperature and high strain rate range, the deformation is mainly controlled by diffusion offl phase.

Suppression of thermal postbuckling and nonlinear panel flutter motions of variable stiffness composite laminates using piezoelectric actuators

Variable stiffness composite laminates(VSCLs)are promising in aerospace engineering due to their designable material properties through changing fiber angles and stacking sequences.Aiming to control the thermal postbuckling and nonlinear panel flutter motions of VSCLs,a full-order numerical model is developed based on the linear quadratic regulator(LQR)algorithm in control theory,the classical laminate plate theory(CLPT)considering von Kármán geometrical nonlinearity,and the first-order Piston theory.The critical buckling temperature and the critical aerodynamic pressure of VSCLs are parametrically investigated.The location and shape of piezoelectric actuators for optimal control of the dynamic responses of VSCLs are determined through comparing the norms of feedback control gain(NFCG).Numerical simulations show that the temperature field has a great effect on aeroelastic tailoring of VSCLs;the curvilinear fiber path of VSCLs can significantly affect the optimal location and shape of piezoelectric actuator for flutter suppression;the unstable panel flutter and the thermal postbuckling deflection can be suppressed effectively through optimal design of piezoelectric patches.

Hexagonal hematite platelets synthesized from pyrite cinders by hydrothermal process

Well-crystallized hexagonal hematite （α-Fe2O3） platelets were synthesized by hydrothermal process, using a highly concentrated ferric hydroxide as precursor. The precursor was prepared by adding ammonia to the ferric sulfate solution which was obtained by leaching pyrite cinders with sulfuric acid. Structure and morphology of the synthesized products were investigated by X-ray diffraction, scanning electron microscope, transmission electron microscope and selected area electron diffraction. The results reveal that the reaction temperature has significant effects on the structure, size and shape of the synthesized hematite particles. Typical hexagonal hematite platelets, about 0.4-0.6 μm in diameter and 0.1 μm in thickness, were prepared at 230 ℃ for 0.5 h. Al^3＋, contained in the sulfuric acid leaching solution as an impurity, plays an extremely important role in the formation of hexagonal hematite. In addition, a possible mechanism about the formation of hexagonal hematite platelets was proposed.

Temperature Control of a Thermal Plasma Torch with Inductive Coupling Using the Arduino Board

Plasma torch is a device that transforms electrical energy into heat carried by a gas and its safe operation is necessary to control her temperature. This paper presents the use of the Arduino board in temperature control of a plasma torch through fuzzy control. The plasma torch of this project was built so that a flow of water can circulate through your body, allowing its cooling. The cooling system mounted consists of one radiator, one expansion vase, one water pump and one temperature sensor. The heated water coming the plasma torch is passed by the temperature sensor. This is converted in a voltage and read by an analog input port of the Arduino. This processes the information received and makes the decision to turn on/off the radiator fan and/or powered the frequency inverter water pump to control the temperature. The graph of the fuzzy control showed an oscillation between 104 °F to 122 °F around the chosen reference 113 °F. The results show that it is possible to control the temperature of a plasma torch using the Arduino board and fuzzy logic.

Hybrid windshield-glass heater for commercial vehicles fabricated via enhanced electrostatic interactions among a substrate, silver nanowires, and an over-coating layer

We introduce a transparent windshield-glass heater produced via transparent electrodes using silver nanowire （AgNW） networks for conventional use in the automobile industry. A high-quality conducting hybrid film is deposited on a plasma-treated glass substrate by spraying AgNWs, immersing the sprayed product in positively charged adhesive polymer solution, and then spraying negatively charged graphene oxide （GO） and a silane layer as an over-coating layer （OCL）.The results of heating tests conducted after adhesion tests show that the sheet resistance changes with the application of polymer glue. Surprisingly, the transmittance of the film with the GO OCL is higher than that of the film without the GO OCL. Heating and defrosting tests are carefully conducted via infrared （IR） monitoring. Adhesive-polymer-treated and GO-protected AgNW transparent glass heaters exhibit the best performance with low sheet resistance; thus, through strong electrostatic interaction among the substrate, adhesive layer, and OCL, our AgNW hybrid glass heater can reach the target temperature with a standard vehicle voltage of 12 V in a short period of time.

Thermodynamic Analysis of a Mixed Refrigerant Ejector Refrigeration Cycle Operating with Two Vapor-liquid Separators

A mixed refrigerant ejector refrigeration cycle operating with two-stage vapor-liquid separators （MRERC2） is proposed to obtain refrigeration temperature at -40℃. The thermodynamic investigations on per- formance of MRERC2 using zeotropic mixture refrigerant R23/R134a are performed, and the comparisons of cycle performance between MRERC2 and MRERC1 CMRERC with one-stage vapor-liquid separator） are conducted. The results show that MRERC2 can achieve refrigeration temperature varying between -23.9℃ and -42.0℃ when ejector pressure ratio ranges from 1.6 to 2.3 at the generation temperature of 57.3-84.9℃. The parametric analysis indicates that increasing condensing temperature decreases coefficient of performance （COP） of MRERC2, and increasing ejector pressure ratio and mass fraction of the low boiling point component in the mixed refrigerant can improve COP of MRERC2. The MRERC2 shows its potential in utilizing low grade thermal energy as driving power to obtain low refrigeration temperature for the ejector refrigeration cycle.

SnO_2 hollow spheres:Polymer bead-templated hydrothermal synthesis and their electrochemical properties for lithium storage

SnO2 hollow spheres have been synthesized via a facile hydrothermal method using sulfonated polystyrene beads as a template followed by a calcination process in air.X-ray diffraction,scanning electron microscopy,and transmission electron microscopy show that the as-obtained SnO2 hollow spheres have a wall thickness of about 50 nm,and consist of nanosized SnO2 particles with a mean diameter of about 15 nm.Electrochemical measurements indicate that the SnO2 hollow spheres exhibit improved electrochemical performance in terms of specific capacity and rate capability in comparison with commercial SnO2 when used as anode materials for lithium-ion batteries.The enhanced performance may be attributed to the spherical and hollow structure,as well as the building blocks of SnO2 nanoparticles.