A modified MK model combined with ductile fracture criterion（DFC-MK model） is proposed to compute the forming limit diagrams（FLDs） of 5A06-O aluminum alloy sheet at different temperatures.The material constant（C...A modified MK model combined with ductile fracture criterion（DFC-MK model） is proposed to compute the forming limit diagrams（FLDs） of 5A06-O aluminum alloy sheet at different temperatures.The material constant（C） of ductile fracture criterion and initial thickness imperfection parameter（f0） at various temperatures are determined by using a new computing method based on wide sheet bending test.The FLDs at 20 and 200 °C are calculated through the DFC-MK model.The DFC-MK model,which includes the influence of through-thickness normal stress,is written into the subroutine VUMAT embedded in Abaqus/ Explicit.The cylindrical cup hydroforming tests are carried out to verify the model.The results show that compared with experimental observations,the predicted FLDs based on DFC-MK model are more accurate than the conventional MK model;the errors between the simulations and experiments in warm hydroforming are 8.23% at 20 °C and 9.24% at 200 °C,which verify the effectiveness of the proposed model.展开更多
A stress relaxation test has been carried out for Hastelloy C-276 at temperature of 800 ~C and initial stress level of 250 MPa. Based on the experimental stress relaxation curve, the relationship between creep strain ...A stress relaxation test has been carried out for Hastelloy C-276 at temperature of 800 ~C and initial stress level of 250 MPa. Based on the experimental stress relaxation curve, the relationship between creep strain rate and stress has been derived. Then, a set of creep constitutive equations has been built and the values of constants arising in the constitutive equations have been determined by fitting the creep strain rate-stress curve. Close agreement between computed results and experimental ones is obtained for stress relaxation data. The creep constitutive equation set has been integrated with the commercial FE （finite element） solver MSC.Marc via the user defined subroutine, CRPLAW, for the vacuum hot bulge forming process modelling of Hastelloy C-276 thin-walled cylindrical workpiece. The temperature field, the radius-direction displacement field and the stress-strain field are calculated and analyzed. Furthermore, the bulging dimension and the final internal diameter of workpiece are predicted and the test results verify the reliability of the finite element method.展开更多
基金Supported by Chongqing Foundation General and Frontier Research Plan Project(cstc2013jcyjA 70015)Chongqing Municipal Education Commission Science and Technology Research Project(KJ080407)
基金Project(51175024)supported by the National Natural Science Foundation of China
文摘A modified MK model combined with ductile fracture criterion（DFC-MK model） is proposed to compute the forming limit diagrams（FLDs） of 5A06-O aluminum alloy sheet at different temperatures.The material constant（C） of ductile fracture criterion and initial thickness imperfection parameter（f0） at various temperatures are determined by using a new computing method based on wide sheet bending test.The FLDs at 20 and 200 °C are calculated through the DFC-MK model.The DFC-MK model,which includes the influence of through-thickness normal stress,is written into the subroutine VUMAT embedded in Abaqus/ Explicit.The cylindrical cup hydroforming tests are carried out to verify the model.The results show that compared with experimental observations,the predicted FLDs based on DFC-MK model are more accurate than the conventional MK model;the errors between the simulations and experiments in warm hydroforming are 8.23% at 20 °C and 9.24% at 200 °C,which verify the effectiveness of the proposed model.
基金Project(2009CB724307)supported by the Major State Basic Research Development Program(973 Program)of China
文摘A stress relaxation test has been carried out for Hastelloy C-276 at temperature of 800 ~C and initial stress level of 250 MPa. Based on the experimental stress relaxation curve, the relationship between creep strain rate and stress has been derived. Then, a set of creep constitutive equations has been built and the values of constants arising in the constitutive equations have been determined by fitting the creep strain rate-stress curve. Close agreement between computed results and experimental ones is obtained for stress relaxation data. The creep constitutive equation set has been integrated with the commercial FE （finite element） solver MSC.Marc via the user defined subroutine, CRPLAW, for the vacuum hot bulge forming process modelling of Hastelloy C-276 thin-walled cylindrical workpiece. The temperature field, the radius-direction displacement field and the stress-strain field are calculated and analyzed. Furthermore, the bulging dimension and the final internal diameter of workpiece are predicted and the test results verify the reliability of the finite element method.
