热循环峰值温度对HQ100钢热影响区组织和性能的影响

采用焊接热模拟技术模拟焊接热影响区经不同峰值温度热循环后对应的组织，并通过金相分析、断口分析和冲击韧度试验等方法研究了热循环峰值温度对低合金高强度钢焊接热影响区组织和性能的影响。采用透射电镜对熔合区组织的精细结构进行了分析，并与手工电弧焊熔合区组织进行了对比。

一种铸钢轮材料热疲劳破坏临界循环上限温度的估测

结合宏观裂纹和微观组织分析,通过试验来确定某铸钢轮材料的热疲劳破坏临界循环上限温度。实验发现,在循环上限温度为600℃时,试样开始出现开裂倾向;而循环上限温度为700℃时试样产生急剧破坏;低于600℃时,试样没有产生明显的热疲劳破坏。由此可以确定,600℃可大致作为该铸钢轮材料开始产生热疲劳急剧破坏时的临界循环上限温度。试验还发现表面氧化腐蚀是该铸钢材料热疲劳破坏的一种重要形式。

HALT试验高效率温度剖面图的建立

HALT是一项崭新的可靠性试验技术,具体实施还缺乏系统的理论指导。以在电子设备可靠性中起重要作用的焊点为研究对象,采用非线性有限元方法,分析了有引脚PQFP和无引脚EBGA两类典型器件的焊点在热循环载荷作用下的应力应变特点,研究了热循环试验温度剖面参数包括高低温端点温度、高低温保持时间、温变速率对这两种典型焊点的弹性应变范围、塑性应变累积、疲劳寿命和试验效率的影响,归纳了电子设备HALT可靠性试验优化温度剖面图的建立方法。

Feedforward Variable Structural Proportional-Integral-Derivative for Temperature Control of Polymerase Chain Reaction

To track the rapidly changing temperature profiles of thermal cycling of polymerase chain reaction （PCR） accurately, an innovative feedforward variable structural proportional-integral-derivative （FVSPID） controller was developed. Based on the step response test data of the heat block, a reduced first order model was estabfished at different operating points. Based on the reduced model, the FVSPID controller combined a feedforward path with the variable structural proportional-integral-derivative （PID） control. The modified feedforward action provided directly the optimal predictive power for the desired setpoint to speed up the dynamic response. To cooperate with the feedforward action, a variable structural PID was applied, where the P mode was used in the case of the largest errors to speed up response, whereas the PD mode was used in the case of larger errors to suppress overshoot, and finally the PID mode was applied for small error conditions to eliminate the steady state offset. Experimental results illustrated that compared to the conventional PID controller, the FVSPID controller can not only reduce the time taken to complete a standard PCR protocol, but also improve the accuracy of gene amplification.

NUMERICAL STUDY ON THE FORMATION OF THE SOUTH CHINA SEA WARM CURRENT II. BAROCLINIC CASE

In this part, Levitus’ climatological temperature and salinity are incorporated in the numerical model developed in Part I. Diagnostic and prognostic experiment on the thermohaline circulation were conducted. The smooth Levitus’ data do not include any information on the South China Sea Warm Current (SCSWC), so it is not in the model produced diagnostic thermohaline circulation. Although the SCSWC does not appear in the wind driven circulation in the barotropic case, it appears in the prognostic wind driven circulation in the baroclinic case. This implies that the differing circulation patterns between barotropic case and baroclinic case are due to the stratification. The prognostic thermohaline circulation with wind stress and inflow/outflow transports at open boundaries are also discussed. Coupling of density and dynamic forces makes the circulation pattern more complicated. Even though the stratification is not always a direct cause of the formation of the SCSWC, it is at least an indirect cause.

Effects of process parameters on warpage of rapid heat cycle moulding plastic part

The effects of process parameters in rapid heat cycle moulding （RHCM） on parts warpage were investigated. A vehicle-used blue-tooth front shell （consisting of ABS material） was considered as a part example manufactured by RHCM method. The corresponding rapid heat response mould with an innovational conformal heating/cooling channel system and a dynamic mould temperature control system based on the Jll-W-160 type precise temperature controller was proposed. During heating/cooling process, the mould was able to be heated from room temperature to 160 ~C in 6 s and then cooled to 80 ~C in 22 s. The effects of processing conditions in RHCM on part warpage were investigated based on the single factor experimental method and Taguchi theory. Results reveal that the elevated mould temperature reduces unwanted freezing during the injection stage, thus improving mouldability and enhancing part quality, whereas the overheated of mould temperature will lead to defective product. The feasible mould temperature scope in RHCM should be no higher than 140 ~C, and the efficient mould temperature scope should be around the polymer heat distortion temperature. Melt temperature as well as injection pressure effects on warpage can be divided into two stages The lower stage gives a no explicit effect on warpage whereas the higher stage leads to a quasi-linear downtrend. But others affect the warpage as a V-type fluctuation, reaching to the minimum around the heat distortion temperature. Under the same mould temperature condition, the effects of process parameters on warpage decrease according to the following order, packing time, packing pressure, melt temperature, injection pressure and cooling time, respectively.

Parametric optimization and performance comparison of organic Rankine cycle with simulated annealing algorithm

Taking the ratio of heat transfer area to net power and heat recovery efficiency into account, a multi-objective mathematical model was developed for organic Rankine cycle （ORC）. Working fluids considered were R123, R134a, R141b, R227ea and R245fa. Under the given conditions, the parameters including evaporating and condensing pressures, working fluid and cooling water velocities were optimized by simulated annealing algorithm. The results show that the optimal evaporating pressure increases with the heat source temperature increasing. Compared with other working fluids, R123 is the best choice for the temperature range of 100--180℃ and R141 b shows better performance when the temperature is higher than 180 ℃. Economic characteristic of system decreases rapidly with the decrease of heat source temperature. ORC system is uneconomical for the heat source temperature lower than 100℃.

Performance analysis of a zeotropic mixture(R290/CO_2) for trans-critical power cycle

Low critical temperature limits the application of CO_2 trans-critical power cycle.The binary mixture of R290/CO_2has higher critical temperature.Using mixture fluid may solve the problem that subcritical CO_2 is hardly condensed by conventional cooling water.In this article,theoretical analysis is executed to study the performance of the zeotropic mixture for trans-critical power cycle using low-grade liquid heat source with temperature of200℃.The results indicated that the problem that CO_2 can't be condensed in power cycle by conventional cooling water can be solved by mixing R290 to CO_2.Variation trend of outlet temperature of thermal oil in supercritical heater with heating pressure is determined by the composition of the mixture fluid.Gliding temperature causes the maximum outlet temperature of cooling water with the increase of mass fraction of R290.There are the maximum values for cycle thermal efficiency and net power output with the increase of supercritical heating pressure.

Investigation on the Pinch Point Position in Heat Exchangers

The pinch point is important for analyzing heat transfer in thermodynamic cycles. With the aim to reveal the importance of determining the accurate pinch point, the research on the pinch point position is carried out by theoretical method. The results show that the pinch point position depends on the parameters of the heat transfer fluids and the major fluid properties. In most cases, the pinch point locates at the bubble point for the evaporator and the dew point for the condenser. However, the pinch point shills to the supercooled liquid state in the near critical conditions for the evaporator. Similarly, it shifts to the superheated vapor state with the condensing temperature approaching the critical temperature for the condenser. It even can shift to the working fluid entrance of the evaporator or the supereritical heater when the heat source fluid temperature is very high compared with the absorb- ing heat temperature. A wrong position for the pinch point may generate serious mistake. In brief, the pinch point should be founded by the itcrativc method in all conditions rather than taking for granted.

Entransy and Exergy Analyses for Optimizations of Heat-Work Conversion with Carnot Cycle

The concept of entransy has been newly proposed in terms of the analogy between heat and electrical conduction and could bc useful in analyzing and optimizing the heat-work conversion systems. This work presents comparative analyses of entransy and exergy for optimizations of heat-work conversion. The work production and heat transfer processes in Carnot cycle system are investigated with the formulations of exergy destruction, entransy loss, work entransy, entransy dissipation, and cfficiencics for both cases of dumping and non-dumping of used source fluid. The effects of source and condensation temperatures on the system performance arc systematically investigated for optimal condition of producing maximum work or work cntransy.

An effective thermodynamic transformation analysis method for actual irreversible cycle

An effective thermodynamic transformation analysis method was proposed in this study. According to the phenomenon of ex- ergy consumption always coupling with heat transfer process, the effective thermodynamic temperatures were defined, then the actual power cycle or refrigeration/heat pump cycle was transformed into the equivalent reversible Carnot or reverse Carnot cycles for thermodynamic analysis. The derived effective thermodynamic temperature of the hot reservoir of the equivalent reverse Camot cycle is the basis of the proposed method. The combined diagram of TR-h and TR-q was adopted for the analy- sis of the system performance and the exergy consumption, which takes advantage of the visual expression of the heat/work exchange and the enthalpy change, and is convenient for the calculation of the coefficient of performance and exergy con- sumptions. Take a heat pump water heater with refrigerant of R22 for example, the proposed method was systematically intro- duced, and the fitting formulas of the effective thermodynamic temperatures were given as demonstration. The results show that the proposed method has advantage and well application foreground in the performance simulation and estimation under the variable working conditions.