Influence of thermomechanical processing on the microstructure, texture evolution and mechanical properties of A1-Mg-Si-Cu alloy sheets was studied systematically. The quite weak mechanical properties anisotropy was o...Influence of thermomechanical processing on the microstructure, texture evolution and mechanical properties of A1-Mg-Si-Cu alloy sheets was studied systematically. The quite weak mechanical properties anisotropy was obtained in the alloy sheet through thermomechanical processing optimizing. The highly elongated microstmcture is the main structure for the hot or cold-rolled alloy sheets. H {001 } （110） and E { 111 } （110） are the main texture components in the surface layer of hot-rolled sheet, while ]/-fibre is dominant in quarter and center layers. Compared with the hot-rolled sheet, the intensities offl-fibre components are higher after the first cold rolling, but H {001 }（110） component in the surface layer decreases greatly. Almost no deformation texatre can be observed after intermediate annealing. And fl-fibre becomes the main texture again after the final cold rolling. With the reduction of the thickness, the through-thickness texture gradients become much weaker. The through-thickness recrystallization texture in the solution treated sample only has cubeyD {001 }（310） component. The relationship among thermomechanical processing, microstructure, texture and mechanical orouerties was analyzed.展开更多
The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow inst...The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow instability regions at various temperatures, strain rates and strains, which exhibit intrinsic workability related to material itself. Finite element （FE） simulation can obtain the distribution of strain, strain rate, temperature and die filling status, which indicates state-of-stress （SOS） workability decided by die shape and different processing conditions. On the basis of this, a new material driven analysis method for hot deformation was put forward by the combination of FE simulation with 3D processing maps, which can demonstrate material workability of the entire hot deformation process including SOS workability and intrinsic workability. The hot forging process for hard-to-work metal magnesium alloy was studied, and the 3D thermomechanical FE simulation including 3D processing maps of complex hot forging spur bevel gear was first conducted. The hot forging experiments were carried out. The results show that the new method is reasonable and suitable to determine the aoorooriate nrocess narameters.展开更多
Recycled high-strength aluminum alloys have limited use as structural materials due to poor mechanical properties. Spray forming remelting followed by hot extrusion is a promising route for reprocessing 7 xxx alloys. ...Recycled high-strength aluminum alloys have limited use as structural materials due to poor mechanical properties. Spray forming remelting followed by hot extrusion is a promising route for reprocessing 7 xxx alloys. The 7050 alloy machining chips were spray formed, hot extruded, rotary swaged and heat-treated in order to improve mechanical properties. Microstructures, tensile properties and fatigue strength results for a 2.7 mm-diameter recycled wire are presented. Secondary phases and precipitates were investigated by XRD, SEM, EBSD, TEM and DSC. As-swaged and heat-treated(solution and aging) conditions were evaluated. Mechanical properties of both conditions outperformed AA7050 aerospace specification. Substantial grain refinement resulted from the extensive plastic deformation imposed by rotary swaging. Refined micrometric and sub-micrometric Al grains, as well as coarse and fine intermetallic precipitates were observed. Subsequent solution treatment resulted in a homogeneous, recrystallized and equiaxed microstructure with grain size of 9 μm. Nanoscale GP(I) zones and η′ phase precipitates formed after aging at 120 ℃, imparting higher tensile(586 MPa) and fatigue(198 MPa) strengths.展开更多
基金Project(2013AA032403) supported by the National High-Tech Research and Development Program of ChinaProject(YETP0409) supported by the Beijing Higher Education Young Elite Teacher Project in 2013,ChinaProject(51301016) supported by the National Natural Science Foundation of China
文摘Influence of thermomechanical processing on the microstructure, texture evolution and mechanical properties of A1-Mg-Si-Cu alloy sheets was studied systematically. The quite weak mechanical properties anisotropy was obtained in the alloy sheet through thermomechanical processing optimizing. The highly elongated microstmcture is the main structure for the hot or cold-rolled alloy sheets. H {001 } （110） and E { 111 } （110） are the main texture components in the surface layer of hot-rolled sheet, while ]/-fibre is dominant in quarter and center layers. Compared with the hot-rolled sheet, the intensities offl-fibre components are higher after the first cold rolling, but H {001 }（110） component in the surface layer decreases greatly. Almost no deformation texatre can be observed after intermediate annealing. And fl-fibre becomes the main texture again after the final cold rolling. With the reduction of the thickness, the through-thickness texture gradients become much weaker. The through-thickness recrystallization texture in the solution treated sample only has cubeyD {001 }（310） component. The relationship among thermomechanical processing, microstructure, texture and mechanical orouerties was analyzed.
基金Project(2011ZX04014-051)supported by the Key Scientific and Technical Project of ChinaProjects(51375306,50905110)supported by the National Natural Science Foundation of China
文摘The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow instability regions at various temperatures, strain rates and strains, which exhibit intrinsic workability related to material itself. Finite element （FE） simulation can obtain the distribution of strain, strain rate, temperature and die filling status, which indicates state-of-stress （SOS） workability decided by die shape and different processing conditions. On the basis of this, a new material driven analysis method for hot deformation was put forward by the combination of FE simulation with 3D processing maps, which can demonstrate material workability of the entire hot deformation process including SOS workability and intrinsic workability. The hot forging process for hard-to-work metal magnesium alloy was studied, and the 3D thermomechanical FE simulation including 3D processing maps of complex hot forging spur bevel gear was first conducted. The hot forging experiments were carried out. The results show that the new method is reasonable and suitable to determine the aoorooriate nrocess narameters.
基金supported by CAPES, FINEP (FINEP/CTENERG: 01.09.0485.00)a FAPESP Project (2013/05987-8)a BPE grant awarded to C.R.M. Afonso (2015/19978-6)
文摘Recycled high-strength aluminum alloys have limited use as structural materials due to poor mechanical properties. Spray forming remelting followed by hot extrusion is a promising route for reprocessing 7 xxx alloys. The 7050 alloy machining chips were spray formed, hot extruded, rotary swaged and heat-treated in order to improve mechanical properties. Microstructures, tensile properties and fatigue strength results for a 2.7 mm-diameter recycled wire are presented. Secondary phases and precipitates were investigated by XRD, SEM, EBSD, TEM and DSC. As-swaged and heat-treated(solution and aging) conditions were evaluated. Mechanical properties of both conditions outperformed AA7050 aerospace specification. Substantial grain refinement resulted from the extensive plastic deformation imposed by rotary swaging. Refined micrometric and sub-micrometric Al grains, as well as coarse and fine intermetallic precipitates were observed. Subsequent solution treatment resulted in a homogeneous, recrystallized and equiaxed microstructure with grain size of 9 μm. Nanoscale GP(I) zones and η′ phase precipitates formed after aging at 120 ℃, imparting higher tensile(586 MPa) and fatigue(198 MPa) strengths.
