COB LED加热高压测试机的研制

为了能更准确地测试COB(chip on board)LED各项参数,COB器件必须在接近工作温度85℃时再进行相关测试。设计出一种在加热系统中,集耐高压测试、分光测试和微点亮识别不良和包装等多功能的一体机,实现COB加热测试自动化生产,避免人为因素的影响,检测精度高。为了兼容大部分的COB尺寸,上料采用图像识别自动上料,探针、对齐机构采用可调整设计,方便快速换产。经实际应用证明,该设备自动化程度高、测试准确、生产效率高、运行稳定,满足客户生产需求。

Multipoint Infrared Telemetry System for Measuring the Piston Temperature in Internal Combustion Engines

A high precision, high antijamming multipoint infrared telemetry system was developed to measure the piston temperature in internal combustion engine. The temperature at the measuring point is converted into corresponding voltage signal by the thermo-couple first. Then after the V/F stage, the voltage signal is converted into the frequency signal to drive the infrared light-emitting diode to transmit infrared pulses. At the receiver end, a photosensitive audion receives the infrared pulses. After conversion, the voltage recorded by the receiver stands for the magnitude of temperature at the measuring point. Test results of the system indicate that the system is practical and the system can perform multipoint looping temperature measurements for the piston.

Experimental Investigation on Mixing Enhancement Mechanism of Turbulent Jet Flow with Tabbed Nozzle

Flow visualization and hot-wire measurement techniques were combined to investigate the influence of the size and number of tabs on jet flow field and vortex structure generation mechanism. Streamwise vortices generated by the tabs of different sizes and numbers were observed from the flow visualization images. Combined with flow visualization, hot-wire measurement gave a quantitative insight of the effect of various tabbed jet flows. Instantaneous two-component velocity signals (longitudinal and transverse velocity components) at different cross sections along radius direction and streamwise direction with different tabbed jet nozzles were measured using hot-wire anemometer. Average flow field parameters of tabbed jet flow such as mean velocity, tur-bulence intensity, vorticity were analyzed and the effects of tabs with different sizes and numbers were compared with that of circular no-tab jet flow. It is revealed that the generation of a series of counter-rotating quasi-streamwise vortices, azimuthal vortices and double-row azi-muthal vortex are the reasons for mixing enhancement of tabbed turbulent jet flow.

Quantitative description of infrared radiation characteristics for solid materials subjected to external loading

Based on the thermodynamics theory and physical micro-properties of solid materials subjected to external loading at room temperature,a formula of calculating temperature difference of infrared radiation in terms of the sum of three principal strains was deduced to quantitatively investigate the infrared radiation characteristics in test. Two typical specimens,the three-point bending beam and the disc pressed in diameter,were tested and their principal strains were calculated by finite element method in order to obtain the temperature differences of infrared radiation. Numerical results are in a good agreement with test results,which verifies the validity of the formula of calculating temperature differences of infrared radiation and the model of quantitatively describing the infrared radiation characteristics of solid materials,and reveals the corresponding inner physical mechanism.

Event Scenario Analysis for the Design of Rockslide Countermeasures

The Torgiovannetto quarry(Assisi municipality,central Italy) is an example of a site where the natural equilibrium was altered by human activity,causing current slope instability phenomena which threaten two roadways important for the local transportation.The quarry front,having a height of about 140 m,is affected by a 182,000 m3 rockslide developed in intensely fractured limestone and is too large to be stabilized.In 2003 some tension cracks were detected in the vegetated area above the quarry upper sector.From then on,several monitoring campaigns were carried out by means of different instrumentations(topographic total station,extensometers,inclinometers,ground-based interferometric radar,laser scanner and infrared thermal camera),allowing researchers to accurately define the landslide area and volume.The latter's major displacements are localized in the eastern sector.The deformational field appears to be related to the seasonal rainfall.The landslide hazard associated with the worst case scenario was evaluated in terms of magnitude,intensity and triggering mechanism.For the definition of the possible runout process the DAN 3D code was employed.The simulation results were used in order to design and construct a retaining embankment.Furthermore,in order to preserve both the safety of the personnelinvolved in its realization and of the roadways users,an early warning system was implemented.The early warning system is based on daily-averaged displacement velocity thresholds.The alarm level is reached if the prediction based on the methods of Saito(1969) and Fukuzono(1985) forecasts an imminent rupture.

Development of a Methodology for Determination and Analysis of Thermal Displacements of Machine Tools Using Finite Elements Method and Artificial Neural Network

In the processes of manufacturing, MT （machine tools） plays an important role in the manufacture of work pieces with complex and high dimensional and geometric accuracy. Much of the errors of a machine tool are those which are thermally induced which are from internal and external heat sources acting on the machine. In this paper, a methodology for determining and analyzing the thermal deformation of machine tools using FEM （finite element method） and ANN （artificial neural networks） is presented. After modeling the machine using FEM is defined the location of the heat sources, it is possible to obtain the temperature gradient and the corresponding thermal deformation at predetermined periods. Results obtained with simulations using the software NX.7.5 showed that this methodology is an effective tool in determining the thermal deformation of the machine, correlating the temperature reading at strategic points with volumetric deformation at the tool tip. Therefore, the thermal analysis of the errors in the pair tool part can be established. After training and validation process, the network will be able to make the prediction of thermal errors just stating the temperature values of specific points of each heat source, providing a way for compensation of thermally induced errors.

TBCs for Gas Turbines under Thermomechanical Loadings： Failure Behaviour and Life Prediction

The present contribution gives an overview about recent research on a TBC （thermal barrier coating） system consisted of （I） an intermetallic MCrAIY-alloy BC （bond coat） applied by VPS （vacuum plasma spraying） and （2） an YSZ （yttria stabilised zirconia） top coat APS （air plasma sprayed） at Forschungszentrum Juelich, Institute of Energy and Climate Research （IEK-2）. The influence of high temperature dwell time, maximum and minimum temperature on crack growth kinetics during thermal cycling of such plasma sprayed TBCs is investigated using scanning electron microscopy and AE （acoustic emission） analysis. Thermocyclic life in terms of accumulated time at maximum temperature decreases with increasing high temperature dwell time and increases with increasing minimum temperature. AE analysis proves that crack growth mainly occurs during cooling at temperatures below the ductile-to-brittle transition temperature of the BC. Superimposed mechanical load cycles accelerate delamination crack growth and, in case of sufficiently high mechanical loadings, result in premature fatigue failure of the substrate. A life prediction model based on TGO growth kinetics and a fracture mechanics approach has been developed which accounts for the influence of maximum and minimum temperature as well as of high temperature dwell time with good accuracy in an extremely wide parameter range.

The Protection of Asynchronous Motor

In this paper, the relationship between the protection and control of asynchronous motor and all sorts of protection devices for asynchronous motor are briefly expounded. The protection of motor has mainly developed in three stages： thermal relay, electronic integrated protector, and microcomputer protector. In terms of sampling methods, the protection can be divided into two types： （1） the sampling current detection, which is implemented using a thermal relay with circuit breaker for the thermomagnetic tripping motor protection, and an electronic and solid state relay with circuit breaker and sof~ starter for the thermomagnetic tripping motor protection; （2） the sampling temperature detection, which is to directly detect electromotor winding temperature using bimetallic strip temperature relay, thermal protector, detecting coil, and heat resistance temperature relay. However, the second method is very expensive and difficult to maintain because a motor winding is necessary to directly bury, so it is used only in the cases requiring some frequent operations. Finally, the harmonious cooperation between overload protection device and motor or between overload protection device and short circuit protection device must be considered regardless of the protection device model.