化工生产中的热能结构现状和节能潜力分析实例

本文主要是通过实例描述化工生产中热能现状及该企业热能结构分析,找出解决办法并进行改造。

Effect of heat treatment on microstructure and tensile strength of NiCoCrAl alloy sheet fabricated by EB-PVD

The NiCoCrAl alloy sheet was fabricated by electron beam physical vapor deposition technique and the effects of the heat treatment on the microstructure and tensile strength of the NiCoCrAl alloy sheet were investigated. The heat treatment at 1050 °C is favorable to improve the interface bonding between the columnar structures due to the disappearance of the intergranular gaps. Comparing with the thin NiCoCrAl alloy sheet before heat treatment, the Ni3Al phase appears in the NiCoCrAl alloy sheet after heat treatment, which is favorable to improve the interface bonding between the columnar structures. The increase in the tensile strength and elongation is attributed to the improvement of the interface bonding between the columnar structures. The residual stress in the NiCoCrAl alloy sheet after heat treatment is reduced significantly, which also confirms that the interface bonding is improved by the heat treatment.

Temperature Dependence of the Energy-Band Structure for the Holstein Molecular-Crystal Model

We study the influences of the temperature on the energy-band structure for the Holstein molecular-crystal model. We show that the energy-band width and the energy-gap width of a solid are relevant to both the interaction between an electron and thermal phonons and to thermal expansion. For a one-dimensional Li atom lattice chain, under the chosen parameters,the width of the ls and 2s energy bands narrows as the temperature increases and the energy-gap width between the two bands widens. These results agree qualitatively with those observed experimentally. Studying temperature dependence of the energy-band structure is of great importance for understanding optical and transporting characteristics of a solid.

Experimental study of low-temperature electrical radiant floor heating system

To evaluate the thermal performance of a low-temperature electrical radiant floor heating system,an experimental facility equipped with a constant temperature chamber and different specimen floors is designed and built.The heating cable is installed in the floor slab with a unit-rated power of 30 W/m.Twenty-four different schemes are worked out and tested,which include three kinds of composite floor structures and eight kinds of cable distances.The cable distances are 30,40,50,60,80,100,130,150 mm.The main affective factors of the thermal performance and their influencing regularity are discussed.The experimental results show that the system has good stability and reliability,and the ratio of the radiation heat-transfer rate to the gross heat-transfer rate is greater than 50%.When the floor structure and the cable distance are fixed,the gross heat-transfer rate of the upper floor surface has a maximum value at an optimal cable distance.Under the experimental conditions in this paper,the optimal cable distance is 50 mm.

Comparison of heat transfer performances of helix baffled heat exchangers with different baffle configurations

Numerical simulations were performed on flow and heat transfer performances of heat exchangers having six helical baffles of different baffle shapes and assembly configurations, i.e., two trisection baffle schemes, two quadrant baffle schemes, and two continuous helical baffle schemes. The temperature contour or the pressure contour and velocity contour plots with superimposed velocity vectors on meridian, transverse and unfolded concentric hexagonal slices are presented to obtain a full angular view. For the six helix baffled heat exchangers,the different patterns of the single vortex secondary flow and the shortcut leakage flow were depicted as well as the heat transfer properties were compared. The results show that the optimum scheme among the six configurations is a circumferential overlap trisection helix baffled heat exchanger with a baffle incline angle of 20°(20°TCO) scheme with an anti-shortcut baffle structure, which exhibits the second highest pressure dropΔpo, the highest overall heat transfer coefficient K, shell-side heat transfer coefficient hoand shell-side average comprehensive index ho/Δpo.

Study on structural,mechanical and thermodynamic properties of TiAl alloy under high pressure based on first-principles

The effect of pressure on structural, mechanical properties as well as the temperature dependence of thermodynamic properties of TiAl alloy are investigated by implementing first-principles calculations. The results show that the volume decrea-ses with the pressure increasing. We calculated the CtJ at various pressures and all the results satisfy mechanical stability crite-ria, thus the TiAl alloy is mechanically stable. The elastic constants？ bulk modulus and shear modulus calculated are well in a-greement with the calculated values at zero the pressure. The bulk modulus and shear modulus increase with the pressure in-creasing, which reflects the deformation resistance, and accordingly, deformation resistance can be strengthened with the in-crease of pressure. The brittle nature of TiAl alloy turns to ductile nature in 10 - 20 GPa . The Debye temperature, linear ther-mal expansion and heat capacity are calculated using the quasi-harmonic Debye model under the pressure ranging from 0 to 50 GPa and the temperature ranging from 0 to 1 000 K, which are useful to investigate the effect of temperature and pressure on thermodynamic parameters. Finally, electronic structure is calculated at various pressures,and it can be found that the peak intensity decreases with increasing pressure and the the strength of d-d orbital of Ti is weakened but the ductility is enhanced.

Density Functional Theory Study of Selectivity of Crown Ethers to Li^+ in Spent Lithium-Ion Batteries Leaching Solutions

It is a challenge to recover lithium from the leaching solution of spent lithium-ion batteries,and crown ethers are potential extractants due to their selectivity to alkali metal ions.The theoretical calculations for the selectivity of crown ethers with different structures to Li ions in aqueous solutions were carried out based on the density functional theory.The calculated results of geometries,binding energies,and thermodynamic parameters show that 15C5 has the strongest selectivity to Li ions in the three crown ethers of 12C4,15C5,and 18C6.B15C5 has a smaller binding energy but more negative free energy than 15C5 when combined with Li^+,leading to that the lithium ions in aqueous solutions will combine with B15C5 rather than 15C5.The exchange reactions between B15C5 and hydrated Li^+,Co^2+,and Ni^2+were analyzed and the results show that B15C5 is more likely to capture Li^+from the hydrated ions in an aqueous solution containing Li^+,Co^2+,and Ni^2+.This study indicates that it is feasible to extract Li ions selectively using B15C5 as an extractant from the leaching solution of spent lithium-ion batteries.

Effect of heat treatment on microstructures and mechanical properties of extruded-rolled AZ31 Mg alloys

The deformation behaviors of extruded-rolled(ER)AZ31 Mg alloys with different rolling reduction and heat treatment were investigated.The results show that the accumulation of rolling reduction increases the density of twins,and refines the grain structures,which are in accordance with the enhanced strength and degraded plasticity.Tensile strength and plasticity of the alloy depend mainly on rolling reduction,while heat treatment temperature plays a more important role than heat treatment time at the same rolling reduction.With the increase of rolling reduction,the plasticity becomes more sensitive than strength on heat treatment. Recrystallization of extruded-rolled alloys will occur easily with deformation increasing,which is induced by addition of distortion energy.

Microstructures and properties of porous TiAl-based intermetallics prepared by freeze-casting

Preparation of porous Ti Al-based intermetallics with aligned and elongated pores by freeze-casting was investigated. Engineering Ti-43 Al-9V-1Y powder(D50=50 μm), carboxymethyl cellulose, and guar gum were used to prepare the aqueous-based slurries for freeze-casting. Results showed that the porous Ti Al was obtained by using a freezing temperature of -5 ℃ and the pore structure was tailored by varying the particle content of slurry. The total porosity reduced from 81% to 62% and the aligned pore width dropped from approximately 500 to around 270 μm, with increasing the particle content from 10 to 30 vol.%. Furthermore, the compressive strength along the aligned pores increased from 16 to 120 MPa with the reduction of porosity. The effective thermal conductivities of porous Ti Al were lower than 1.81 W/(m·K) and showed anisotropic property with respect to the pore orientation.

Microstructures and thermal properties of municipal solid waste incineration fly ash

To analyze the feasibility of utilization of thermal technology in fly ash treatment, thermal properties and microstructures of municipal solid waste incineration （MSW1） fly ash were studied by measuring the chemical element composition, specific surface area, pore sizes, functional groups, TEM image, mineralogy and DSC-TG curves of raw and sintered fly ash specimens. The results show that MSWI fly ash particles mostly have irregular shapes and non-typical pore structure, and the supersonic treatment improves the pore structure; MSWI fly ash consists of Such crystals as SiO2, CaSO4 and silica-aluminates, and some soluble salts like KCl and NaCl. During the sintering process, mineralogy changes largely and novel solid solutions are produced gradually with the rise of temperature. Therefore, the utilization of a proper thermal technology not only destructs those persistent organic toxicants but also stabilizes hazardous heavy metals in MSWI fly ash.

Effect of heat treatment on mechanical and wear properties of Zn−40Al−2Cu−2Si alloy

In order to determine the effect of heat treatment on the mechanical and wear properties of Zn−40Al−2Cu−2Si alloy,different heat treatments including homogenization followed by air-cooling(H1),homogenization followed by furnace-cooling(H2),stabilization(T5)and quench−aging(T6 and T7)were applied.The effects of these heat treatments on the mechanical and tribological properties of the alloy were studied by metallography and,mechanical and wear tests in comparison with SAE 65 bronze.The wear tests were performed using a block on cylinder type test apparatus.The hardness,tensile strength and compressive strength of the alloy increase by the application of H1 and T6 heat treatments,and all the heat treatments except T6,increase its elongation to fracture.H1,T5 and T6 heat treatments cause a reduction in friction coefficient and wear volume of the alloy.However,this alloy exhibits the lowest friction coefficient and wear volume after T6 heat treatment.Therefore,T6 heat treatment appears to be the best process for the lubricated tribological applications of this alloy at a pressure of 14 MPa.However,Zn−40Al−2Cu−2Si alloy in the as-cast and heat-treated conditions shows lower wear loss or higher wear resistance than the bronze.

Gravitational Collapse of a Spherical Star with Heat Flow as a Possible Energy Mechanism of Gamma-Ray Bursts

We investigate the gravitational collapse of a spherically symmetric, inhomogeneous star, which is described by a perfect fluid with heat flow and satisfies the equation of state p = p/3 at its center. In the process of the gravitational collapse, the energy of the whole star is emitted into space. And the remaining spacetime is a Minkowski one without a remnant at the end of the process. For a star with a solar mass and solar radius, the total energy emitted is at the order of 10^54 erg, and the time-scale of the process is about 8 s. These are in the typical values for a gamma-ray burst. Thus, we suggest the gravitational collapse of a spherical star with heat flow as a possible energy mechanism of gamma-ray bursts.

Thermo-structural analysis on evaluating effects of friction and transient heat transfer on performance of gears in high-precision assemblies

The high precision assemblies with considerable radial interference should be accompanied by heating and cooling processes.However,the mechanical properties of metals are greatly affected by thermal operations.So,for evaluating the stress distribution and distortion of teeth profiles in a gear/shaft assembly,a transient thermal analysis is necessary for finding the change in mechanical properties.The friction on the contact surface is another important parameter in interaction of the gear with the shaft.Evaluating the gear stress and deformation fields for several modes of heat transfer and friction coefficients showed that the maximum radial or tangential stresses on contact surface of the joint may have more than 8%increase by increasing friction coefficient;while the intensity of heat transfer at cooling stage has lower effect on stress distribution.

Effects of induction heat treatment on mechanical properties of TiAl-based alloy

The effects of rapid heating cyclic heat treatment on mechanical properties of a TiAl based alloy (Ti 33Al 3Cr) were studied by means of an induction heating machine. The results show that: 1) fine fully lamellar microstructure with colony size of about 50 μm and lamellar spacing of about 0.12 μm can be obtained; 2) the compression mechanical properties can be improved to a large extent and the best comprehensive compression mechanical properties can reach the yield stress 745 MPa, the large flow stress 1 672 MPa and the compression ratio 19.4%; and 3) the compression fracture at room temperature after induction heat treatment and aging is still typical cleavage fracture.

Improvement of thermal performance of envelopes for traditional wooden vernacular dwellings of Tujia Minority in Western Hunan,China

Thermal performance of envelopes and indoor thermal environment were technologically improved for traditional wooden vernacular dwellings of Tujia Minority in Western Hunan, China, on the premise of protecting their conventional styles. Thermal insulation boards and wooden boards were added to the interior side of external walls of vernacular dwellings to form two layers of air cavities, so as to gain excellent thermal performance. The indoor temperature of such dwellings after reconstruction was apparently improved compared with the data before reconstruction both in winter and summer, which verified the feasibility and the effectiveness of the reconstruction technologies proposed.

Microstructure and mechanical properties of Mg-6Al-0.3Mn-xY alloys prepared by casting and hot rolling

Mg-6Al-0.3Mn-xY(x=0,0.3,0.6 and 0.9,mass fraction,%) magnesium alloys were prepared by casting and hot rolling process.The influence of yttrium on microstructure and tensile mechanical properties of the AM60 magnesium alloy was investigated.The results reveal that with increasing the yttrium content,Al2Y precipitates form and the grain size is reduced.The ultimate strength,yield strength and elongation at room temperature are 192 MPa,62 MPa and 12.6%,respectively,for the as-cast Mg-6Al-0.3Mn-0.9Y alloy.All these properties are improved obviously by hot rolling,and the values are up to 303 MPa,255 MPa and 17.1%,respectively,for the rolled Mg-6Al-0.3Mn-0.9Y alloy.The improvement of mechanical properties is attributed to continuous dynamic recrystallization and the existence of highly thermal stable Al2Y precipitate which impedes the movement of dislocation effectively.

Effect of low temperature thermo-mechanical treatment on microstructures and mechanical properties of TC4 alloy

The effects of low temperature thermo-mechanical treatment （LTTMT） on microstructures and mechanical properties of Ti-6Al-4V （TC4） alloy were studied by optical microscopy （OM）, tensile test, scanning electron microscopy （SEM） and transmission electron microscopy （TEM）. The experimental results confirm that the strength of TC4 alloy can be improved obviously by LTTMT processing, which combines strain strengthening with aging strengthening. The effect of LTTMT on the alloy depends on the microstructure of the refined and dispersed a＋fl phase on the basis of high dislocation density by pre-deformation below recrystallization temperature. The tensile strength decreases with the increase of pre-deformation reduction. The optimal processing parameters of LTTMT for TC4 alloy are as follows： solution treatment at 900 ℃ for 15 min, pre-deformation in the range of 600-700 ℃ with a reduction of 35%, finally aging at 540 ℃ for 4 h followed by air-cooling.

Influence of thermal ageing on oxidation performance and nanostructures of dry soot in diesel engine

Diesel soot subjected to high exhaust temperature suffers from thermal ageing,which is difficult to be removed by regeneration process.Based on the thermogravimetric(TG)analysis and images by high resolution transmission electron microscope(HRTEM),effects of thermal ageing temperature,ageing time and oxygen concentration on oxidation characteristic of soot are investigated.The activation energy of soot increases with the increase of ageing temperature and oxygen concentration.The activation energy increases rapidly when the ageing time is less than 45 min,and then it keeps in a value of 157 kJ/mol when the ageing time is between 45 and 60 min.Compared to the soot without thermal ageing,the shape of ageing soot particles presents shorter diameter and more regular circle by observing soot nanostructure.With the increase of ageing temperature,ageing time and oxygen concentration,the more stable structure of“shell and core”is shown in the basic carbon.The soot has an increased fringe length,decreased tortuosity and separation distance after thermal ageing process,which leads to the deepening of the disorder degree of soot nanostructures and reduction of soot oxidation activity.Consequently,the thermal ageing process should be avoided in order to optimize the active regeneration strategy.

Design and Selection of High Energy Materials based on 4,8-Dihydrodifurazano[3,4-b,e]pyrazine

In order to search for high energy density materials,various 4,8-dihydrodifurazano[3,4-b,e]pyrazine based energetic materials were designed.Density functional theory was employed to investigate the relationships between the structures and properties.The calculated results indicated that the properties of these designed compounds were influenced by the energetic groups and heterocyclic substituents.The-N3 energetic group was found to be the most effective substituent to improve the heats of formation of the designed compounds while the tetrazole ring/-C(NO_(2))_(3) group contributed much to the values of detonation properties.The analysis of bond orders and bond dissociation energies showed that the addition of-NHNH2,-NHNO_(2),-CH(NO_(2))_(3) and-C(NO_(2))_(3) groups would decrease the bond dissociation energies remarkably.Compounds A8,B8,C8,D8,E8,and F8 were finally screened as the potential candidates for high energy density materials since these compounds possess excellent detonation properties and acceptable thermal stabilities.Additionally,the electronic structures of the screened compounds were calculated.

Microstructure and mechanical properties of ZA62 based magnesium alloys with calcium addition

As-cast microstructure and mechanical properties of Mg-6Zn-2Al-0.3Mn (ZA62) alloys with calcium addition were investigated.The as-cast microstructure of the base alloy ZA62 consists of the α-Mg matrix and eutectic phase Mg51Zn20.The Mg51Zn20 eutectic was gradually replaced by MgZn phase and Mg32(Al,Zn)49 phase when calcium is added into the base alloy.Further addition of calcium leads to the increase of grain boundary phases and formation of a new quaternary Mg-Zn-Al-Ca eutectic compound.In comparison with the base alloy,the increase of calcium addition to the base alloy results in the reduction of both strength and ductility at ambient temperature,but increase at elevated temperatures due to the thermal stability of Ca-containing phases.At elevated temperatures,the creep resistance of ZA62 based alloys containing calcium is significantly higher than that of AZ91 which is the most commonly used magnesium alloy.