AZ91 magnesium alloy was prepared by spray forming. The spray-deposited alloy was subsequently hot-rolled with a 80% reduction at 350 ℃. The microstructural features of the as-spray-deposited and hot-rolled alloy wer...AZ91 magnesium alloy was prepared by spray forming. The spray-deposited alloy was subsequently hot-rolled with a 80% reduction at 350 ℃. The microstructural features of the as-spray-deposited and hot-rolled alloy were examined by optical microscopy, scanning electron microscopy and X-ray diffractometry. The results show that the spray-formed AZ91 magnesium alloy has, compared with the as-cast ingot, a finer microstructure with less intermetallic phase Mg17Al12 dispersed in the matrix due to fast cooling and solidification rates of spray forming process, and, therefore showing excellent workability. It can be hot-rolled with nearly 20% reduction for one pass at lower temperatures (330-360℃), and the total reduction can reach 50% prior to annealing. After proper thermo-mechanical treatment, the spray-formed AZ91 magnesium alloy exhibits outstanding mechanical properties.展开更多
The effects of hot compression,hot rolling and post-rolling annealing on microstructure and tensile properties of Ti-6Al-4V were analyzed.Hot compression tests were conducted in the temperature range of 800-1 075 ...The effects of hot compression,hot rolling and post-rolling annealing on microstructure and tensile properties of Ti-6Al-4V were analyzed.Hot compression tests were conducted in the temperature range of 800-1 075 °C and at strain rates of 0.001-1 s-1,and the relations between the characteristic points of flow curve and processing variables were developed.Two passes of hot rolling test with total reduction of 75% were performed in the temperature range of 820-1 070 °C and at constant strain rate of 2 s-1.After hot rolling,some specimens were subjected to heat treatment at 870 °C and 920 °C for 2 h followed by air cooling.Hot rolling in beta phase field resulted in coarse beta grains transforming to martensite by cooling.Otherwise,rolling in the alpha/beta phase filed gave rise to a partially globularized alpha microstructure.The post-rolling heat treatment completed the partial globularization of alpha phase in two-phase region and otherwise broke down the martensitic structure of beta-rolled samples.Tensile tests showed that the strength characteristics as well as elongation decrease significantly with increasing the rolling temperature from the two-phase to the single-phase region.Increasing heat treatment temperature contributed to lower strength for the specimens rolled in two-phase region and higher strength characteristics for the beta-rolled specimens.展开更多
The accumulative roll-bonding(ARB)process was applied on the strips of aluminum alloy 1050 in two processing conditions:cold ARB and warm ARB.The results of tensile tests and microhardness measurement show that the wa...The accumulative roll-bonding(ARB)process was applied on the strips of aluminum alloy 1050 in two processing conditions:cold ARB and warm ARB.The results of tensile tests and microhardness measurement show that the warm ARB process exhibits the lower tensile strength and microhardness,more homogeneous distribution of the microhardness,higher elongation,and especially superior planar isotropy of the tensile properties in comparison to the cold ARB,because of the intermediate heat treatment as well as the elevated temperature rolling in the warm ARB process.Furthermore,with increasing the cycles of both processes,the planar isotropy decreases progressively.展开更多
Conventionally, direct tensile tests are employed to measure mechanical properties of industrially pro- duced products. In mass production, the cost of sampling and labor is high, which leads to an increase of total p...Conventionally, direct tensile tests are employed to measure mechanical properties of industrially pro- duced products. In mass production, the cost of sampling and labor is high, which leads to an increase of total pro- duction cost and a decrease of production efficiency. The main purpose of this paper is to develop an intelligent pro- gram based on artificial neural network （ANN） to predict the mechanical properties of a commercial grade hot rolled low carbon steel strip, SPHC. A neural network model was developed by using 7 x 5 x 1 back-propagation （BP） neural network structure to determine the multiple relationships among chemical composition, product pro- cess and mechanical properties. Industrial on-line application of the model indicated that prediction results were in good agreement with measured values. It showed that 99.2 % of the products＇ tensile strength was accurately pre- dicted within an error margin of ~ 10 %, compared to measured values. Based on the model, the effects of chemical composition and hot rolling process on mechanical properties were derived and the relative importance of each in- put parameter was evaluated by sensitivity analysis. All the results demonstrate that the developed ANN models are capable of accurate predictions under real-time industrial conditions. The developed model can be used to sub- stitute mechanical property measurement and therefore reduce cost of production. It can also be used to control and optimize mechanical properties of the investigated steel.展开更多
The deformation behaviors of extruded-rolled(ER)AZ31 Mg alloys with different rolling reduction and heat treatment were investigated.The results show that the accumulation of rolling reduction increases the density of...The deformation behaviors of extruded-rolled(ER)AZ31 Mg alloys with different rolling reduction and heat treatment were investigated.The results show that the accumulation of rolling reduction increases the density of twins,and refines the grain structures,which are in accordance with the enhanced strength and degraded plasticity.Tensile strength and plasticity of the alloy depend mainly on rolling reduction,while heat treatment temperature plays a more important role than heat treatment time at the same rolling reduction.With the increase of rolling reduction,the plasticity becomes more sensitive than strength on heat treatment. Recrystallization of extruded-rolled alloys will occur easily with deformation increasing,which is induced by addition of distortion energy.展开更多
基金Project(50271076) supported by the National Natural Science Foundation of China
文摘AZ91 magnesium alloy was prepared by spray forming. The spray-deposited alloy was subsequently hot-rolled with a 80% reduction at 350 ℃. The microstructural features of the as-spray-deposited and hot-rolled alloy were examined by optical microscopy, scanning electron microscopy and X-ray diffractometry. The results show that the spray-formed AZ91 magnesium alloy has, compared with the as-cast ingot, a finer microstructure with less intermetallic phase Mg17Al12 dispersed in the matrix due to fast cooling and solidification rates of spray forming process, and, therefore showing excellent workability. It can be hot-rolled with nearly 20% reduction for one pass at lower temperatures (330-360℃), and the total reduction can reach 50% prior to annealing. After proper thermo-mechanical treatment, the spray-formed AZ91 magnesium alloy exhibits outstanding mechanical properties.
文摘The effects of hot compression,hot rolling and post-rolling annealing on microstructure and tensile properties of Ti-6Al-4V were analyzed.Hot compression tests were conducted in the temperature range of 800-1 075 °C and at strain rates of 0.001-1 s-1,and the relations between the characteristic points of flow curve and processing variables were developed.Two passes of hot rolling test with total reduction of 75% were performed in the temperature range of 820-1 070 °C and at constant strain rate of 2 s-1.After hot rolling,some specimens were subjected to heat treatment at 870 °C and 920 °C for 2 h followed by air cooling.Hot rolling in beta phase field resulted in coarse beta grains transforming to martensite by cooling.Otherwise,rolling in the alpha/beta phase filed gave rise to a partially globularized alpha microstructure.The post-rolling heat treatment completed the partial globularization of alpha phase in two-phase region and otherwise broke down the martensitic structure of beta-rolled samples.Tensile tests showed that the strength characteristics as well as elongation decrease significantly with increasing the rolling temperature from the two-phase to the single-phase region.Increasing heat treatment temperature contributed to lower strength for the specimens rolled in two-phase region and higher strength characteristics for the beta-rolled specimens.
文摘The accumulative roll-bonding(ARB)process was applied on the strips of aluminum alloy 1050 in two processing conditions:cold ARB and warm ARB.The results of tensile tests and microhardness measurement show that the warm ARB process exhibits the lower tensile strength and microhardness,more homogeneous distribution of the microhardness,higher elongation,and especially superior planar isotropy of the tensile properties in comparison to the cold ARB,because of the intermediate heat treatment as well as the elevated temperature rolling in the warm ARB process.Furthermore,with increasing the cycles of both processes,the planar isotropy decreases progressively.
文摘Conventionally, direct tensile tests are employed to measure mechanical properties of industrially pro- duced products. In mass production, the cost of sampling and labor is high, which leads to an increase of total pro- duction cost and a decrease of production efficiency. The main purpose of this paper is to develop an intelligent pro- gram based on artificial neural network （ANN） to predict the mechanical properties of a commercial grade hot rolled low carbon steel strip, SPHC. A neural network model was developed by using 7 x 5 x 1 back-propagation （BP） neural network structure to determine the multiple relationships among chemical composition, product pro- cess and mechanical properties. Industrial on-line application of the model indicated that prediction results were in good agreement with measured values. It showed that 99.2 % of the products＇ tensile strength was accurately pre- dicted within an error margin of ~ 10 %, compared to measured values. Based on the model, the effects of chemical composition and hot rolling process on mechanical properties were derived and the relative importance of each in- put parameter was evaluated by sensitivity analysis. All the results demonstrate that the developed ANN models are capable of accurate predictions under real-time industrial conditions. The developed model can be used to sub- stitute mechanical property measurement and therefore reduce cost of production. It can also be used to control and optimize mechanical properties of the investigated steel.
基金Project(50431020)supported by the National Natural Science Foundation of ChinaProject(2007CB613704)supported by the National Basic Research Program of China
文摘The deformation behaviors of extruded-rolled(ER)AZ31 Mg alloys with different rolling reduction and heat treatment were investigated.The results show that the accumulation of rolling reduction increases the density of twins,and refines the grain structures,which are in accordance with the enhanced strength and degraded plasticity.Tensile strength and plasticity of the alloy depend mainly on rolling reduction,while heat treatment temperature plays a more important role than heat treatment time at the same rolling reduction.With the increase of rolling reduction,the plasticity becomes more sensitive than strength on heat treatment. Recrystallization of extruded-rolled alloys will occur easily with deformation increasing,which is induced by addition of distortion energy.
