18CrNiMo7-6钢发射率值标定及外圆磨削温度研究

为研究齿轮钢外圆横向磨削过程中工件温度受加工参数变化的影响,以18CrNiMo7-6齿轮钢作为工件材料,CBN砂轮作为磨具进行试验,使用红外热像仪对磨削过程温度进行检测。提出一种增设气幕装置的热辐射发射率值标定方案,通过气幕生成的高速气流减缓外界空气进入加热炉,防止标定过程中试样被氧化,保证高温条件下标定得到的发射率值的准确度;依据检测结果,分析工件转速v_(w)、工件每转的磨削深度f_(a)、砂轮磨粒粒度d_(g)、砂轮直径d_(s)和磨削宽度b对温度的影响。结果表明:f_(a)对温度变化影响最显著。通过拟合得到磨削温度与试验参数间的经验公式,其误差为9.27%。将磨削温度的试验测量结果与运用移动热源理论、瑞利分布模型和干式磨削热分配比模型进行理论推导的结果作对比,偏差为8.51%。

Enhancement of heat radiative characteristics of coatings by ultra-attenuation

The absorption process of radiative heat in its transmission medium and the effect of ultra-attenuation on the radiative characteristics are analyzed in detail. A method of ultra-attenuation to enhance the radiative characteristics of the medium is proposed. It is proved that decreasing the particle size of coatings can increase the transmission depth of radiative heat and get higher emissivity and absorptivity both theoretically and practically. Ultra-attenuation and nanocrystallization will bring a brilliant prospect to the development of radiative coatings.

Effective Thermal Conductivity with Convection and Radiation in Packed Bed

Effective thermal conductivity with convection and radiation is analyzed by the homogenization method. This method can precisely represent the microstructure of a packed bed. In this study, the effects of parameters such as the radiation emissivity, temperature, contact area and particle size of the packed bed on the conductivity have been estimated. For example, heat transfer by radiation does not dominate if the material has voids of less than l mm in size. Moreover, the effects of contact area and pressure on effective thermal conductivity are negligible for thermal radiation. By considering the microscopic behavior of a packed bed, the homogenization method is thus a powerful tool for estimating the bed＇s effective thermal conductivity.