The green and sintered densities,and tensile strength of sintered P/M steels produced by cold compaction,warm compaction,warm compaction combined with die wall lubrication(DWL)were measured under various compaction pr...The green and sintered densities,and tensile strength of sintered P/M steels produced by cold compaction,warm compaction,warm compaction combined with die wall lubrication(DWL)were measured under various compaction pressures using polytetrafluoroethylene(PTFE)emulsion as the die wall lubricant.The effects of warm compaction on the mechanical properties were studied.The tensile fracture behaviors of cold compaction and warm compaction were studied using scanning electron microscope(SEM).The results show that the density of sintered P/M steel prepared by warm compaction or warm compaction with DWL is higher than that by cold compaction under all compaction pressures.Meanwhile,the highest tensile strength is obtained by combination of warm compaction and die wall lubrication under all compaction pressures.The SEM results show that the fracture modes of the sintered samples prepared by cold compaction and warm compaction at 700 MPa are the mixed mode of ductile fracture and brittle fracture,and obvious dimples can be found in some regions.The fracture of sample prepared by cold compaction is uneven and has irregular and big pores,but that by warm compaction is relatively even and the pores are round mostly,and the samples have many obvious dimples on the whole fracture surface.展开更多
In the present work,paraffin phase change material is used as quenchant for the heat treatment of 42CrMo4 alloy and compared with water,air,and CuO doped paraffin.The samples were prepared based on ASTM E 8M-98 standa...In the present work,paraffin phase change material is used as quenchant for the heat treatment of 42CrMo4 alloy and compared with water,air,and CuO doped paraffin.The samples were prepared based on ASTM E 8M-98 standard for tensile test and then heated up to 830°C,kept for 4 h in an electric resistance furnace and then quenched in the mentioned media.Elastic modulus,yield strength,ultimate tensile strength,elongation,and modulus of toughness were determined according to the obtained stress?strain curves.Moreover,the hardness and microstructural evolution were investigated after the heat treatment at different media.The samples quenched in paraffin and CuO-doped paraffin are higher in ultimate tensile strength(1439 and 1306 MPa,respectively)than those quenched in water(1190 MPa)and air(1010 MPa).The highest hardness,with a value of HV 552,belonged to the sample quenched in CuO-doped paraffin.The microstructural studies revealed that the non-tempered steel had a ferrite/pearlite microstructure,while by quenching in water,paraffin and CuO-doped paraffin,ferrite/martensite microstructures were achieved.It is also observed that using the air as quenchant resulted in a three-phase bainite/martensite/ferrite microstructure.展开更多
Based on the manufacturing method now used in our country,caused low bear- ing capacity in the bolt-end,which is a potential danger in the bolt supporting tunnel and a waste of money,and presented the new type strong ...Based on the manufacturing method now used in our country,caused low bear- ing capacity in the bolt-end,which is a potential danger in the bolt supporting tunnel and a waste of money,and presented the new type strong steel big-end bolt can solve this problem.Analyzed the active state of the end of bolt by ANSYS,we can know that it is very disadvantage when bolt bore eccentric load.Contrasted with the different that com- mon bolt and big-end bolt when they bore the same loading.The common bolt is bigger than the big-end bolt in stress value.Study on the processing technic of the new type of the strong steel big-end bolt,the new metal big-end bolt was produced by heat processing over big-end bolt and upset.From the microscopic examination on bolt metal,it is con- cluded that heat processing on the bolt-end refines the crystal grain of the metal material, which not only increase its extension but improve its property.Moreover the strength ability of the bolt material can be exerted completely.展开更多
The aim of the research was to investigate black colored steel-tinplate use for absorber and covering material of the collector and compare the efficiency of three types of air heating collectors. This heated air can ...The aim of the research was to investigate black colored steel-tinplate use for absorber and covering material of the collector and compare the efficiency of three types of air heating collectors. This heated air can be exploited for drying of agricultural products, room ventilation and room heating etc. 0.1 × 0.5 × 1.0 meter long FPC (fiat-plate collector) with a sun following platform was built. Air velocity at the experiments was v = 0.9 m/s. Collectors of insulated and un-insulated surfaces with steel-tinplate absorber as a covering material warmed the ambient air up to 10-12 and 5-6 degrees correspondingly (at irradiance 800 W/m^2). This difference indicates the great importance of insulating the collector body. It can be explained with intense heat exchange between the absorber and ambient air which reduces the efficiency of the collector. There was good correlation with irradiance and the air heating degree. The investigations showed that more effective FPC had the collector with absorber tinplate in the middle of the collector body. At favorable weather conditions the heating degree of the ambient air at the outlet reaches 6-8 degrees more that at the outlet of the insulated collector covered by steel-tinplate.展开更多
The microstructure characteristies of the dual phase strueture of austenite and bamite obtained in a silicon high carbon low-alloy steel,isothermally transformed, have been inverstigated and compared witb that of the ...The microstructure characteristies of the dual phase strueture of austenite and bamite obtained in a silicon high carbon low-alloy steel,isothermally transformed, have been inverstigated and compared witb that of the conventionai types of mierostructure. The influence of the isothermal transformation temperatures on the mierostrueture and the mechanical properties of the steel bas been examined. Therefore, the strengthening meehanism of the new dual phase steel with ultra-high strength has been revealed.展开更多
Isothermal compression tests at temperatures from 1 273 to l 423 K and strain rates from 0.1 to 10 s-q were carried out to investigate the flow behaviors of Q420qE steel. Stress-strain data collected from the tests we...Isothermal compression tests at temperatures from 1 273 to l 423 K and strain rates from 0.1 to 10 s-q were carried out to investigate the flow behaviors of Q420qE steel. Stress-strain data collected from the tests were employed to establish the constitutive equation, in which the influence of strain was incorporated by considering the effect of strain on material constants Q, n, a, and lnA. The results show that the flow stress curves are dependent on the strain, strain rate and deformation temperature. They display typical dynamic recrystallization behavior and consist of three stages, i.e., hardening stage, softening stage and steady stage. The flow stress decreases with increasing the deformation temperature and decreasing the strain rate. In addition, the flow stress data predicted by the proposed constitutive model agree well with the corresponding experimental results, and the correlation coefficient and the average absolute relative error between them are 0.990 3 and 3.686%, respectively.展开更多
基金Project (MKPT-2004-09ZD) supported by the National Key Technological Research and Development Program of ChinaProject (040117) supported by the Innovative Engineering Program of Central South University
文摘The green and sintered densities,and tensile strength of sintered P/M steels produced by cold compaction,warm compaction,warm compaction combined with die wall lubrication(DWL)were measured under various compaction pressures using polytetrafluoroethylene(PTFE)emulsion as the die wall lubricant.The effects of warm compaction on the mechanical properties were studied.The tensile fracture behaviors of cold compaction and warm compaction were studied using scanning electron microscope(SEM).The results show that the density of sintered P/M steel prepared by warm compaction or warm compaction with DWL is higher than that by cold compaction under all compaction pressures.Meanwhile,the highest tensile strength is obtained by combination of warm compaction and die wall lubrication under all compaction pressures.The SEM results show that the fracture modes of the sintered samples prepared by cold compaction and warm compaction at 700 MPa are the mixed mode of ductile fracture and brittle fracture,and obvious dimples can be found in some regions.The fracture of sample prepared by cold compaction is uneven and has irregular and big pores,but that by warm compaction is relatively even and the pores are round mostly,and the samples have many obvious dimples on the whole fracture surface.
文摘In the present work,paraffin phase change material is used as quenchant for the heat treatment of 42CrMo4 alloy and compared with water,air,and CuO doped paraffin.The samples were prepared based on ASTM E 8M-98 standard for tensile test and then heated up to 830°C,kept for 4 h in an electric resistance furnace and then quenched in the mentioned media.Elastic modulus,yield strength,ultimate tensile strength,elongation,and modulus of toughness were determined according to the obtained stress?strain curves.Moreover,the hardness and microstructural evolution were investigated after the heat treatment at different media.The samples quenched in paraffin and CuO-doped paraffin are higher in ultimate tensile strength(1439 and 1306 MPa,respectively)than those quenched in water(1190 MPa)and air(1010 MPa).The highest hardness,with a value of HV 552,belonged to the sample quenched in CuO-doped paraffin.The microstructural studies revealed that the non-tempered steel had a ferrite/pearlite microstructure,while by quenching in water,paraffin and CuO-doped paraffin,ferrite/martensite microstructures were achieved.It is also observed that using the air as quenchant resulted in a three-phase bainite/martensite/ferrite microstructure.
文摘Based on the manufacturing method now used in our country,caused low bear- ing capacity in the bolt-end,which is a potential danger in the bolt supporting tunnel and a waste of money,and presented the new type strong steel big-end bolt can solve this problem.Analyzed the active state of the end of bolt by ANSYS,we can know that it is very disadvantage when bolt bore eccentric load.Contrasted with the different that com- mon bolt and big-end bolt when they bore the same loading.The common bolt is bigger than the big-end bolt in stress value.Study on the processing technic of the new type of the strong steel big-end bolt,the new metal big-end bolt was produced by heat processing over big-end bolt and upset.From the microscopic examination on bolt metal,it is con- cluded that heat processing on the bolt-end refines the crystal grain of the metal material, which not only increase its extension but improve its property.Moreover the strength ability of the bolt material can be exerted completely.
文摘The aim of the research was to investigate black colored steel-tinplate use for absorber and covering material of the collector and compare the efficiency of three types of air heating collectors. This heated air can be exploited for drying of agricultural products, room ventilation and room heating etc. 0.1 × 0.5 × 1.0 meter long FPC (fiat-plate collector) with a sun following platform was built. Air velocity at the experiments was v = 0.9 m/s. Collectors of insulated and un-insulated surfaces with steel-tinplate absorber as a covering material warmed the ambient air up to 10-12 and 5-6 degrees correspondingly (at irradiance 800 W/m^2). This difference indicates the great importance of insulating the collector body. It can be explained with intense heat exchange between the absorber and ambient air which reduces the efficiency of the collector. There was good correlation with irradiance and the air heating degree. The investigations showed that more effective FPC had the collector with absorber tinplate in the middle of the collector body. At favorable weather conditions the heating degree of the ambient air at the outlet reaches 6-8 degrees more that at the outlet of the insulated collector covered by steel-tinplate.
文摘The microstructure characteristies of the dual phase strueture of austenite and bamite obtained in a silicon high carbon low-alloy steel,isothermally transformed, have been inverstigated and compared witb that of the conventionai types of mierostructure. The influence of the isothermal transformation temperatures on the mierostrueture and the mechanical properties of the steel bas been examined. Therefore, the strengthening meehanism of the new dual phase steel with ultra-high strength has been revealed.
基金Project(200804220021) supported by the Specialized Research Fund for Doctoral Program of Higher Education of China Project (Y2007F06) supported by the Natural Science Foundation of Shandong Province,China
文摘Isothermal compression tests at temperatures from 1 273 to l 423 K and strain rates from 0.1 to 10 s-q were carried out to investigate the flow behaviors of Q420qE steel. Stress-strain data collected from the tests were employed to establish the constitutive equation, in which the influence of strain was incorporated by considering the effect of strain on material constants Q, n, a, and lnA. The results show that the flow stress curves are dependent on the strain, strain rate and deformation temperature. They display typical dynamic recrystallization behavior and consist of three stages, i.e., hardening stage, softening stage and steady stage. The flow stress decreases with increasing the deformation temperature and decreasing the strain rate. In addition, the flow stress data predicted by the proposed constitutive model agree well with the corresponding experimental results, and the correlation coefficient and the average absolute relative error between them are 0.990 3 and 3.686%, respectively.