Using the Gleeble-1500 D simulator, the hot deformation behavior and dynamic recrystallization critical conditions of the 10%Ti C/Cu-Al2O3(volume fraction) composite were investigated by compression tests at the tempe...Using the Gleeble-1500 D simulator, the hot deformation behavior and dynamic recrystallization critical conditions of the 10%Ti C/Cu-Al2O3(volume fraction) composite were investigated by compression tests at the temperatures from 450 °C to 850 °C with the strain rates from 0.001 s-1 to 1 s-1. The results show that the softening mechanism of the dynamic recrystallization is a feature of high-temperature flow true stress-strain curves of the composite, and the peak stress increases with the decreasing deformation temperature or the increasing strain rate. The thermal deformation activation energy was calculated as 170.732 k J/mol and the constitutive equation was established. The inflection point in the lnθ-ε curve appears and the minimum value of-(lnθ)/ε-ε curve is presented when the critical state is attained for this composite. The critical strain increases with the increasing strain rate or the decreasing deformation temperature. There is linear relationship between critical strain and peak strain, i.e., εc=0.572εp. The predicting model of critical strain is described by the function of εc=1.062×10-2Z0.0826.展开更多
To realize numerical simulation of rolling and obtain the hot forming process parameters for X70 HD steel, the flow stress behaviors of X70 HD steel were investigated under different temperatures(820-1100 ℃ and stra...To realize numerical simulation of rolling and obtain the hot forming process parameters for X70 HD steel, the flow stress behaviors of X70 HD steel were investigated under different temperatures(820-1100 ℃ and strain rates(0.01-10 s-1) on a Gleeble-3500 thermo-simulation machine. A new flow stress model was established. The linear and exponential relationship methods were applied to the parameters with respect to temperature and deformation rates. The rise of curve ends under certain conditions was analyzed. The flow stress of X70 HD steel predicted by the proposed model agrees well with the experimental results. So, it greatly improves the precision of the metal thermoplastic processing through finite element method and practical application of engineering.展开更多
The heat transfer analysis of variable conductance heat pipe air preheater was carried out. The temperature trans-fer matrix was obtained for the air preheater that comprises several discrete heat transfer units with ...The heat transfer analysis of variable conductance heat pipe air preheater was carried out. The temperature trans-fer matrix was obtained for the air preheater that comprises several discrete heat transfer units with same or different heat transfer surface area in a parallel or counter flow mode. By using the temperature transfer matrix, the outlet fluid temperatures could be easily calculated for a given air preheater and inlet fluid temperatures. The active length of condenser in a variable conductance heat pipe is determined according to the flat interface model. With the same initial conditions, the comparisons between variable conductance heat-pipe air preheater and regular heat pipe air preheater has been analyzed and tested in terms of heat pipe wall temperature, heat transfer surface area and outlet fluid temperatures. Based on the real industrial applications, it has been confirmed that the variable conductance heat pipe air preheater has excellent performance of anti-corrosion and anti-ash-deposition especially at the variable working condition and the sulfur coal (5%-6% mass fraction of sulfur) condition.展开更多
A modified theoretical model is proposed to predict the grain boundary segregation of impurity atoms during high temperature plastic deformation. The model is based on the supersaturated vacancy-impurity complex creat...A modified theoretical model is proposed to predict the grain boundary segregation of impurity atoms during high temperature plastic deformation. The model is based on the supersaturated vacancy-impurity complex created by plastic deformation and involves quasi-thermodynamics and kinetics. Model predictions are made for phosphorus grain boundary segregation during plastic deformation in ferrite steel. The results reveal that phosphorus segregates at grain boundaries during plastic deformation. At a given temperature, under a certain strain rate the segregation increases with increasing deformation amount until reaching a steady value, and at the same deformation amount it increases with increasing strain rate. The predicted results are compared with the available experimental values, indicating that there is a reasonable agreement between the theoretical predictions and the experimental observations.展开更多
基金Project(51101052) supported by the National Natural Science Foundation of China
文摘Using the Gleeble-1500 D simulator, the hot deformation behavior and dynamic recrystallization critical conditions of the 10%Ti C/Cu-Al2O3(volume fraction) composite were investigated by compression tests at the temperatures from 450 °C to 850 °C with the strain rates from 0.001 s-1 to 1 s-1. The results show that the softening mechanism of the dynamic recrystallization is a feature of high-temperature flow true stress-strain curves of the composite, and the peak stress increases with the decreasing deformation temperature or the increasing strain rate. The thermal deformation activation energy was calculated as 170.732 k J/mol and the constitutive equation was established. The inflection point in the lnθ-ε curve appears and the minimum value of-(lnθ)/ε-ε curve is presented when the critical state is attained for this composite. The critical strain increases with the increasing strain rate or the decreasing deformation temperature. There is linear relationship between critical strain and peak strain, i.e., εc=0.572εp. The predicting model of critical strain is described by the function of εc=1.062×10-2Z0.0826.
基金Project(51304171)supported by the National Natural Science Foundation of ChinaProject(E2013203248)supported by Natural Science Foundation of Hebei Province of ChinaProject(NECSR-201209)supported by Open Foundation of the National Engineering Research Center for Equipment and Technology of Cold Rolling Strip,China
文摘To realize numerical simulation of rolling and obtain the hot forming process parameters for X70 HD steel, the flow stress behaviors of X70 HD steel were investigated under different temperatures(820-1100 ℃ and strain rates(0.01-10 s-1) on a Gleeble-3500 thermo-simulation machine. A new flow stress model was established. The linear and exponential relationship methods were applied to the parameters with respect to temperature and deformation rates. The rise of curve ends under certain conditions was analyzed. The flow stress of X70 HD steel predicted by the proposed model agrees well with the experimental results. So, it greatly improves the precision of the metal thermoplastic processing through finite element method and practical application of engineering.
文摘The heat transfer analysis of variable conductance heat pipe air preheater was carried out. The temperature trans-fer matrix was obtained for the air preheater that comprises several discrete heat transfer units with same or different heat transfer surface area in a parallel or counter flow mode. By using the temperature transfer matrix, the outlet fluid temperatures could be easily calculated for a given air preheater and inlet fluid temperatures. The active length of condenser in a variable conductance heat pipe is determined according to the flat interface model. With the same initial conditions, the comparisons between variable conductance heat-pipe air preheater and regular heat pipe air preheater has been analyzed and tested in terms of heat pipe wall temperature, heat transfer surface area and outlet fluid temperatures. Based on the real industrial applications, it has been confirmed that the variable conductance heat pipe air preheater has excellent performance of anti-corrosion and anti-ash-deposition especially at the variable working condition and the sulfur coal (5%-6% mass fraction of sulfur) condition.
基金supported by the National Natural Science Foundation of China (Grant No. 50671033)the Department of Science and Technology of Shenzhen (Grant No. SY200806260037A)
文摘A modified theoretical model is proposed to predict the grain boundary segregation of impurity atoms during high temperature plastic deformation. The model is based on the supersaturated vacancy-impurity complex created by plastic deformation and involves quasi-thermodynamics and kinetics. Model predictions are made for phosphorus grain boundary segregation during plastic deformation in ferrite steel. The results reveal that phosphorus segregates at grain boundaries during plastic deformation. At a given temperature, under a certain strain rate the segregation increases with increasing deformation amount until reaching a steady value, and at the same deformation amount it increases with increasing strain rate. The predicted results are compared with the available experimental values, indicating that there is a reasonable agreement between the theoretical predictions and the experimental observations.