基于连续逐层添加的金属增材制造热-力耦合行为数值模拟研究

金属增材制造是引领第三次工业技术革命的核心技术之一。然而,因过大的残余应力所引发的变形、开裂、抗腐蚀性能下降等问题仍然是阻碍金属增材制造发展的主要瓶颈之一。本文借助开源多物理场仿真平台Elmer,开展了基于连续逐层添加的金属增材制造热-力耦合行为数值模拟研究。其中,连续逐层添加是依据时间与单元位置等信息实时控制单元的激活状态得以实现,应力释放的预测是通过人为将基板的弹性模量设置为很小的值得以实现。针对激光能量输入与基板预热温度对金属增材制造热-力耦合行为的影响,发现随着激光能量输入逐渐降低或基板预热温度逐渐提高,制件的位移逐渐减小,制件的残余应力水平逐渐减弱;相比于激光能量输入,基板预热温度对金属增材制造热-力耦合行为的影响更大。

基于分子动力学模拟的多晶结构微观热-力耦合行为的计算

基于分子动力学模拟,建立了一套可用于表征微观下多晶结构热-力耦合行为的算法框架。该算法的要点是将连续模型和分子模拟耦合起来,并使守恒定律在微观连续模型和原子层次上都得到满足,与利用传统的连续介质力学建立晶界与晶粒的本构方程相比,本模型中的连续流是通过原子模型准确计算得到的,从而避免了使用经验的本构方程。

Effect of heat treatment on microstructure and mechanical property of Ti-steel explosive-rolling clad plate

The effect of heat treatment on microstructure and mechanical properties of the Ti-steel explosive-rolling clad plate was elaborated by optical microscopy （OM）, scanning electron microscopy （SEM）, X-ray diffraction （XRD）, transmission electron microscopy （TEM）, micro-hardness test and shear test. The composites were subjected to heat treatment at temperature of 650-950 ~C for 60 min. The results show that the heat treatment process results in a great enhancement of diffusion and microstructural transformation. The shear strength decreases as the treatment temperature increases. Heated at 850 ℃ or below, their shear strength decreases slowly as a result of the formation of TiC in the diffusion interaction layer; while at the temperature of 850 ℃ or above, the shear strength decreases obviously, which is the consequence of a large amount of Ti-Fe intermetaUics （Fe2Ti/FeTi） along with some TiC distributing continuously at diffusion reaction layer.

基于元胞自动机法的三维铣刀片热-力耦合行为研究

采用动态采集系统同时测得铣削加工过程中波形刃铣刀片的铣削温度和铣削力,利用MATLAB软件对采集到的数据进行数据拟合得到铣削温度和铣削力的数学模型,结合数学模型并利用元胞自动机自组织理论对自主设计研发的三维槽型铣刀-波形刃铣刀片的应力场CA模型、温度场CA计算模型以及热-力耦合物理场进行了较为系统的理论分析,得出了切削过程中刀片上各个点的应力、温度以及热-力耦合场的分布情况,为后续刀片自组织动态设计以及优化设计奠定了基础。

Hot deformation behavior and processing maps of as-cast Mg-8Zn-1Al-0.5Cu-0.5Mn alloy

The hot deformation behavior of as-cast Mg-8Zn-1Al-0.5Cu-0.5Mn alloy was studied by hot compression tests at temperatures of 200-350 °C and strain rates of 0.001-1 s-1.The results show that the flow stress increases significantly with increasing strain rate,and decreases as the temperature increases.The flow stress model based on the regression analysis was developed to predict the flow behavior of Mg-8Zn-1Al-0.5Cu-0.5Mn alloy during the hot compression,and the model shows a good agreement with experimental results.Meanwhile,the processing maps were established according to the dynamic materials model.The processing maps show that the increase of strain enlarges the instability domains,and the alloy shows good hot workability at high temperatures and low strain rates.

Prediction of Hot Deformation Behavior of 7Mo Super Austenitic Stainless Steel Based on Back Propagation Neural Network

The hot compression tests of 7Mo super austenitic stainless(SASS)were conducted to obtain flow curves at the temperature of 1000-1200℃and strain rate of 0.001 s^(-1)to 1 s^(-1).To predict the non-linear hot deformation behaviors of the steel,back propagation-artificial neural network(BP-ANN)with 16×8×8 hidden layer neurons was proposed.The predictability of the ANN model is evaluated according to the distribution of mean absolute error(MAE)and relative error.The relative error of 85%data for the BP-ANN model is among±5%while only 42.5%data predicted by the Arrhenius constitutive equation is in this range.Especially,at high strain rate and low temperature,the MAE of the ANN model is 2.49%,which has decreases for 18.78%,compared with conventional Arrhenius constitutive equation.

pH-dependent leaching mechanism of carbonatitic chalcopyrite in ferric sulfate solution

The dissolution of a carbonatitic chalcopyrite(CuFeS2)was studied in H_(2)SO_(4)−Fe_(2)(SO_(4))_(3)−FeSO_(4)−H_(2)O at varying pH values(0.5−2.5)and 25℃ for 12 h.Experiments were conducted with a size fraction of 53−75μm.Low Cu recoveries,below 15%,were observed in all pH regimes.The results from the XRD,SEM−EDS,and optical microscopic(OM)analyses of the residues indicated that the dissolution proceeded through the formation of transient phases.Cu_(3.39)Fe_(0.61)S_(4) and Cu_(2)S were the intermediate phases at pH 0.5 and 1.0,respectively,whereas Cu_(5)FeS_(4) was the major mineral at pH 1.5 and 1.8.The thermodynamic modelling predicted the sequential formation of CuFeS_(2)→Cu_(5)FeS_(4)→Cu_(2)S→CuS.The soluble intermediates were Cu_(5)FeS_(4) and Cu2S,whilst,CuS and Cu_(3.39)Fe_(0.61)S_(4) were the refractory phases,supporting their cumulating behaviour throughout the dissolution.The obtained results suggest that the formation of CuS and Cu_(3.39)Fe_(0.61)S_(4) could contribute to the passive film formed during CuFeS_(2) leaching.

活性材料冲击释能行为研究进展

活性材料是一种具备释能特性的新型材料,其在冲击导致的高压/高温作用下可以发生化学反应,释放大量的化学能,因此在破片、聚能破甲战斗部等军事领域有广泛的应用潜力。为了实现对活性材料释能过程的设计与控制,推进活性材料武器化应用进程,就必须解答活性材料冲击释能行为中所包含的一系列复杂的力-热-化耦合问题。近40年来,对活性材料的冲击释能行为已开展了大量研究,本文在此基础上系统梳理了活性材料的冲击诱发化学反应机理、动力学以及相关效应的研究现状,重点关注活性材料的冲击释能实验表征技术、冲击诱发化学反应理论模型以及考虑力-热-化耦合的冲击压缩数值模拟方法等3方面的研究进展。总结认为,对活性材料冲击释能行为的研究已经具有一定的积淀,但目前对实验中超快化学反应行为的实时诊断研究还缺乏更加丰富、精细、直观的表征与探索,相关理论与数值模拟研究尚未建立能够完整描述活性材料冲击释能行为的力-热-化理论模型,缺乏能够从宏观尺度描述冲击释能行为的有效方法。因此,超快化学反应实验表征技术、宏观角度的力-热-化机理与模型建立及其数值模拟应用以及具备可调性能的活性材料制备新工艺3方面研究内容将是推进活性材料未来军事化应用的重点关注对象。

流道堵塞模型开发及在QUENCH实验中的应用研究

在压水堆冷却剂丧失事故(Loss-of Coolant Accident,LOCA)中,处于高温条件下的燃料棒由于棒内压力过高,可能导致包壳发生鼓胀。包壳形变会造成堆芯局部流道堵塞,进而影响失水事故再淹没阶段的堆芯换热。然而,大多数系统分析程序都是基于假设的流道堵塞率来模拟事故进程,导致模拟结果与实际情况不符合。本文将已开发的燃料棒热-力行为分析模块(Fuel Rod Thermal-Mechanical Behavior,FRTMB)集成在自主开发的严重事故分析程序ISAA(Integrated Severe Accident Analysis Code)中,通过改进已有的流道堵塞模型,使其能够模拟由于燃料棒形变导致的冷却剂流量变化。最后,使用ISAA-FRTMB模拟QUENCH-LOCA-0实验,通过对比包壳峰值温度,验证改进的流道堵塞模型的正确性和有效性,并在此基础上研究包壳形变对堆芯换热以及后续事故进程的影响。

Area Method Analysis and Thermodynamic Behavior of Nonmetallic Micro-Inclusions in Casting Slab of GCr15 Bearing Steel

The distribution and characteristics of nonmetallic micro-inclusions of GCr15 bearing steel were explored through metallographic area method in virtue of tracer method and electronic microscope.The results show that the micro-inclusions,of which the average value is 0.032%,are mainly the compounds formed via the adsorption/aggregation of multielement deoxidized compounds and secondarily deoxidized products on tundish liquid level.The micro-inclusions of diameters from 0 to 5 μm are 92.5% in total,which basically determines the characteristics of inclusions distribution in casting slab.The inclusions of diameters more than 10 μm only account for less than 1% in total,which have little influence on steel quality.The relationship between equilibrium compositions of the first deoxidation products and molten steel compositions was also calculated based on thermodynamic theory.

Effect of different additives on the phase separation behavior and thermodynamics of p-tert-alkylphenoxy poly (oxyethylene) ether in absence and presence of drug

Cloud point （CP） determinations of 4-（1,1,3,3-tetramethylbutyl）phenyl-polyethylene glycol （TX-100 （nonionic surfactant）） was carried out in aqueous as well as in the attendance of drug （ceftriaxone sodium trihydrate （CFT））/（CFT ＋ different inorganic salts） and discussed thoroughly. Nonionic surfactants are employed exten- sively in different formulations. In aqueous solution, the values of CP of TX-100 are obtained to increase by means of enhancing of their concentration in the solution. The CP values of TX-100 solutions were found to de- crease in the presence of drug and their values decrease more with rising concentrations of the drug. The values of CP of CFT and TX-100 mixtures were found to further decrease in the attendance of inorganic salts in compar- ison to their absence. The effect of different sodium salts in decreasing CP values of TX-100 was achieved in the following order： NaCO3 〉 Na2SO4 〉 NaCl. However, in the case of potassium and ammonium salts, the decreasing order obtained is K2SO4 〉 KCO3 〉 KCI and （NH4）2SO4 〉 Na2CO3 〉 NH4Cl respectively. Various thermodynamic pa- rameters for example standard free energy （△G c）, standard enthalpy （△H c） as well as standard entropy （△S c） changes of phase separation were also evaluated and discussed in detail on the basis of their behavior.

2024 aluminum alloy ultrahigh-strength sheet due to two-level nanostructuring under cryorolling and heat treatment

The effect of rolling to a total effective strain of 2 at the liquid nitrogen temperature and subsequent natural and artificial aging on the structure and service properties of the pre-quenched hot-pressed 2024 aluminum alloy was investigated.Using optical and electron microscopy,and X-ray analysis,it was found that the cryorolling did not qualitatively change the type of the initial coarse-fibered microstructure,but produced a well-developed nanocell substructure inside fibers.Further aging led to decomposition of the preliminary supersaturated and work-hardened aluminum solid solution and precipitation of strengthening phases in the statically recovered and/or recrystallized matrix.As a result,the rolled and naturally aged alloy demonstrated the yield and ultimate tensile strengths(YS=590 MPa,UTS=640 MPа)much higher than those in the pressed andТ6-heat treated alloy at equal elongation to failure(El^6%).Artificial aging at a temperature less than conventional T6 route could provide the extra alloy strengthening and the unique balance of mechanical properties,involving enhanced strength(YS=610 MPa,UTS=665 MPа)and ductility(El^10%),and good static crack resistance(the specific works for crack formation and growth were 42 and 18 k J/m^2,respectively)and corrosion resistance(the intensity and depth of intercrystalline corrosion were 23%and 50μm,respectively).

Thermodynamic behaviors of Cu in interaction with chlorine, sulfur, phosphorus and minerals during sewage sludge co-incineration

Thermodynamic equilibrium calculations were performed to reveal effects of interactions among Cl, S, P and other minerals on Cu migration. Our results showed that HCl（g）, SO2（g） and （P2O5）2（g） were released from the sewage sludge co-incineration. Cl was found to weaken adsorption of Cu by Al2O3, CaO and Fe2O3, while S de- layed reactions of Fe2O3 and Al2O3 with Cu, with P having no effect on reactions between the minerals and Cu. Among the coupled systems ofCl, S and P, the co-existences of Cl and S, and Cl, S and P were determined to inhibit Cu volatilization, and the co-existence of Cl and P had an enhancing effect Cu migration was affected only by S in the S and P system. With the SiO2, CaO and Al2O3 system, both Cl alone and Cl and P led to failed reactions be- tween the minerals and Cu. In the systems of S, S and Cl, S and P, and S, Cl and P, the migration behavior of Cu was mainly affected by S at low temperatures and by Cl at high temperatures, whereas P had no effect on Cu mi- gration during the entire nrocess.

Tribological properties and thermal-stress analysis of C/C-SiC composites during braking

The tribological properties and thermal-stress behaviors of C/C-SiC composites during braking were investigated aiming to simulate braking tests of high-speed trains. The temperature and structural fields of C/C-SiC composites during braking were fully coupled and simulated with ANSYS software. The results of tribological tests indicated that the C/C-SiC composites showed excellent static friction coefficient (0.68) and dynamic friction coefficient (average value of 0.36). The highest temperature on friction surface was 445℃. The simulated temperature field showed that the highest temperature which appeared on the friction surface during braking was about 463℃. Analysis regarding thermal-stress field showed that the highest thermal-stress on friction surface was 11.5 MPa. The temperature and thermal-stress distributions on friction surface during braking showed the same tendency.

Physical and dynamic mechanical behaviors of marble after heat treatment in quasi-vacuum and air-filled environments

The dynamic mechanical properties of rock specimens after thermal treatment in the air-filled environment(AE:i.e.,at the free surface)have been extensively investigated,yet they are rarely estimated in the quasi-vacuum environment(VE:i.e.,far from free surface),which is of special importance in engineering practice.Several precise laboratory tests(i.e.,split Hopkinson pressure bar test)on marble samples in both AE and VE were performed to investigate physical and dynamic mechanical behaviors of marble after heat treatment(25℃ to 900℃)in AE and VE.The tests results demonstrate that related properties of marble could be divided into three different stages by corresponding critical temperatures of 300℃ and 600℃,at which heat damage factors are 0.29(0.30)and 0.88(0.92)in VE(AE),respectively.The thermal damage developes more fully in AE than in VE.The thermal environment plays an important role,especially in Stage 3.Specifically,a conspicuous difference(greater than 20%)between AE and VE occurs in corresponding dynamic strength and the anti-deformation capacities of tested marble specimen.The influence of heat damage of rock is very important and valuable in engineering practice,particularly when the temperature is very high(greater than 600℃).

Glass formation for iron-based alloys by combining kinetic and thermodynamic parameters

The glass formation was intensively studied for Fe-based alloys. Parameters defining kinetics and thermodynamic behavior of crystallization were calculated using calorimetric measurements and physical properties of constituent elements. It is found that the critical cooling rate Rc estimated by combining kinetic and thermodynamic parameters highly correlates with measured Rc found in literatures with correlation coefficient R2=0.944, and alloy compositions with high melting enthalpy AHm can easily form glass even without high undercooling and high value of the ,β-parameter of Tumbull＇s theory, revealing that the glass formation in this group of alloys is mostly controlled by growth limitation. This combination of kinetic and thermodynamic parameters can be used to determine alloy composition with good glass forming ability in Fe-based alloys just using physical properties of alloying elements and calorimetric measurements.

Hot compressive deformation behavior and constitutive relationship of Al-Zn-Mg-Zr alloy with trace amounts of Sc

Abstract： The hot deformation behaviors of AI-Zn-Mg-Sc-Zr alloy were investigated in a temperature range of 340-500℃ and a strain rate range of 0.001-10 s 1 using uniaxial compression test on Gleeble-1500 thermal simulation machine. The results show that the flow stress increases with increasing strain and tends to be constant after a peak value. The flow stress increases with increasing strain rate and decreases with increasing deformation temperature. The phenomenon of dynamic recovery and dynamic recrystallization can be observed by microstructural evolutions. Based on the hyperbolic Arrhenius-type equation, the true stress-true strain data from the tests were employed to establish the constitutive equation considering the effect of the true strain on material constants （α, β, Q, n and A）, which reveals the dependence of the flow stress on strain, strain rate and deformation temperature. The predicted stress-strain curves are in good agreement with experimental results, which confirms that the developed constitutive equations are suitable to research the hot deformation behaviors of Al-Zn-Mg-Sc-Zr alloy.

Comparative Study on the Pyrolysis Behaviors of Corn Stalk and Pine Sawdust Using TG-MS

The pyrolysis behaviors of corn stalk(CS) and pine sawdust(PS) were investigated with thermogravimetry-mass spectroscopy(TG-MS).The peak temperature of PS was higher and the main decomposition region shifted to higher temperature compared with CS,which implied that the hemicellulose and cellulose of PS were more thermally stable than those of CS.However,the hemicellulose and cellulose of PS were more easily decomposed into gaseous products than those of CS during pyrolysis.The pyrolysis process of biomass can be described by a two-step independent first-order kinetic model.This fundamental study provides a basic insight into the biomass pyrolysis,which is beneficial for understanding the pyrolysis mechanism of biomass and developing an advanced thermal process for effective utilization of biomass.

Hot deformation behavior of Ti-6.5Al-3.5Mo-1.5Zr-0.3Si alloy with acicular microstructure

The characteristics of hot deformation of an α＋β titanium alloy Ti-6.5Al-3.5Mo-1.5Zr-0.3Si with acicular microstructure were studied using isothermal hot compressive tests in a strain rate range of 0.01-10 s^-1 at 860-1 100 ℃. The true stress-tree strain curves of alloy hot-compressed in the α＋β region exhibit a peak stress followed by continuous flow softening; whereas in the β region, the flow stress attains a steady-state regime. At a strain rate of 10 s^-1 and in a wide temperature range, the alloy exhibits plastic flow instability. According to the kinetic rate equation, the apparent activation energies are estimated to be about 633 kJ/mol in the α＋β region and 281 kJ/mol in the β region, respectively. The processing maps show a domain of the globularization process of a colony structure and α dynamic recrystallization in the temperature range of 860-960 ℃ with a peak efficiency of about 60%, and a domain of β dynamic recrystallization in the β region with a peak efficiency of 80%.

Constitutive modeling of hot deformation behavior of X20Cr13 martensitic stainless steel with strain effect

Hot deformation behavior ofX20Cr13 martensitic stainless steel was investigated by conducting hot compression tests on Gleeble-1500D thermo-mechanical simulator at the temperature ranging from 1173 to 1423 K and the strain rate ranging from 0.001 to 10 s^-1. The material constants of a and n, activation energy Q and A were calculated as a function of strain by a fifth-order polynomial fit. Constitutive models incorporating deformation temperature, strain rate and strain were developed to model the hot deformation behavior of X20Cr13 martensitic stainless steel based on the Arrhenius equation. The predictable efficiency of the developed constitutive models of X20Cr13 martensitic stainless steel was analyzed by correlation coefficient and average absolute relative error which are 0.996 and 3.22%, respectively.