This work aims to establish a suitable numerical simulation model for hybrid laser-electric arc heat source welding of dissimilar Mg alloys between AZ31 and AZ80. Based on the energy conservation law and Fourier’s la...This work aims to establish a suitable numerical simulation model for hybrid laser-electric arc heat source welding of dissimilar Mg alloys between AZ31 and AZ80. Based on the energy conservation law and Fourier’s law of heat conduction, the differential equations of the three-dimensional temperature field for nonlinear transient heat conduction are built. According to the analysis of nonlinear transient heat transfer, the equations representing initial conditions and boundary conditions are obtained. The “double ellipsoidal heat source + 3D Gaussian heat source”combination was chosen to construct the laser-electric arc hybrid heat source. The weld bead morphologies and the distribution of temperature, stress, displacement and plastic strains are numerically simulated. The actual welding experiments were performed by a hybrid laser-electric arc welding machine. The interaction mechanism between laser and electric arc in the hybrid welding of Mg alloys is discussed in detail. The hybrid heat source can promote the absorption of laser energy and electric arc in the molten pool, resulting in more uniform energy distribution in the molten pool and the corresponding improvement of welding parameters. This work can provide theoretical guidance and data supports for the optimization of the hybrid laser-electric arc welding processes for Mg alloys.展开更多
As a result of the lower backing weld efficiency, the applying of automatic welding is seriously limited. So a kind of special automatic welder is designed and manufactured for backing weld. This paper introduces the ...As a result of the lower backing weld efficiency, the applying of automatic welding is seriously limited. So a kind of special automatic welder is designed and manufactured for backing weld. This paper introduces the character of the assembled pulse CO2 arc welding machine which has strong penetrability. It specifies the technology of controlling the parameters of all position automatic welding by computer and multi-axis controller. Moreover typical welding procedure parameters are provided. It is proved by examination that the economical and practical equipment and technology are suitable for the long-distance transmission pipeline, and it has a good foreground of spreading and applying.展开更多
Modeling of welding process by robotic vision is basically a theoretical problem, means mainly on physical problem, and also technological problem. To obtain a good model of welding process by robotic vision, theoreti...Modeling of welding process by robotic vision is basically a theoretical problem, means mainly on physical problem, and also technological problem. To obtain a good model of welding process by robotic vision, theoretical researches are required but also constant experimental researches of several welding processes. Until today researches of welding processes has been based on empirical and detailed experimentation. This paper presents welding process by robotic and automation points of view with application of new technologies. Welding robotic system has been designed with possibility to control and inspect this process. Parameters that should be controlled during the process have been identified to reach desired quality. Figure of control system of welding process by robotic vision is given in this paper.展开更多
基金Project(52004154) supported by the National Natural Science Foundation of ChinaProject(ZR2020QE002) supported by the Shandong Provincial Natural Science Foundation,ChinaProject(6142005190208) supported by the National Key Laboratory Foundation of China。
文摘This work aims to establish a suitable numerical simulation model for hybrid laser-electric arc heat source welding of dissimilar Mg alloys between AZ31 and AZ80. Based on the energy conservation law and Fourier’s law of heat conduction, the differential equations of the three-dimensional temperature field for nonlinear transient heat conduction are built. According to the analysis of nonlinear transient heat transfer, the equations representing initial conditions and boundary conditions are obtained. The “double ellipsoidal heat source + 3D Gaussian heat source”combination was chosen to construct the laser-electric arc hybrid heat source. The weld bead morphologies and the distribution of temperature, stress, displacement and plastic strains are numerically simulated. The actual welding experiments were performed by a hybrid laser-electric arc welding machine. The interaction mechanism between laser and electric arc in the hybrid welding of Mg alloys is discussed in detail. The hybrid heat source can promote the absorption of laser energy and electric arc in the molten pool, resulting in more uniform energy distribution in the molten pool and the corresponding improvement of welding parameters. This work can provide theoretical guidance and data supports for the optimization of the hybrid laser-electric arc welding processes for Mg alloys.
文摘As a result of the lower backing weld efficiency, the applying of automatic welding is seriously limited. So a kind of special automatic welder is designed and manufactured for backing weld. This paper introduces the character of the assembled pulse CO2 arc welding machine which has strong penetrability. It specifies the technology of controlling the parameters of all position automatic welding by computer and multi-axis controller. Moreover typical welding procedure parameters are provided. It is proved by examination that the economical and practical equipment and technology are suitable for the long-distance transmission pipeline, and it has a good foreground of spreading and applying.
文摘Modeling of welding process by robotic vision is basically a theoretical problem, means mainly on physical problem, and also technological problem. To obtain a good model of welding process by robotic vision, theoretical researches are required but also constant experimental researches of several welding processes. Until today researches of welding processes has been based on empirical and detailed experimentation. This paper presents welding process by robotic and automation points of view with application of new technologies. Welding robotic system has been designed with possibility to control and inspect this process. Parameters that should be controlled during the process have been identified to reach desired quality. Figure of control system of welding process by robotic vision is given in this paper.
