针对铝合金钨极惰性气体保护电弧焊(tungsten inert gas arc welding,TIG焊)过程中,焊接工艺参数的实时状态与焊缝熔池三维尺寸间的非线性对应关系,研究建立一种基于信息物理融合的多传感器TIG焊过程熔池状态协同感知计算方法.首先,构...针对铝合金钨极惰性气体保护电弧焊(tungsten inert gas arc welding,TIG焊)过程中,焊接工艺参数的实时状态与焊缝熔池三维尺寸间的非线性对应关系,研究建立一种基于信息物理融合的多传感器TIG焊过程熔池状态协同感知计算方法.首先,构建由红外温度传感器、电弧形态传感器、电弧能量传感器和焊接位置传感器组成的TIG焊过程熔池状态信息物理融合系统架构.其次,考虑焊接过程中焊枪电弧的运动特性和测量噪声影响,设计基于温度、位置、能量传感器信息交互的熔池长宽深三维参数状态感知策略,并基于多传感器数据的异步和异构特性,提出了基于无迹卡尔曼滤波的焊接过程中熔池状态的多传感器数据协同感知算法.针对7075超硬铝合金TIG焊过程进行熔池参数在线测量与辨识试验,结果表明,所提算法能够根据TIG焊过程多传感器数据实时计算熔池参数结果,焊缝宽度和焊缝高度计算结果误差基本上控制在10%以内,该算法响应时间基本控制在0.3 s内,能够较为准确地评估焊接过程中熔池的实时状态.展开更多
The explosive demands for facial masks as vital personal protection equipment(PPE)in the wake of Covid-19 have challenged many industries and enterprises in technology and capacity,and the piezoelectric ceramic(PZT)tr...The explosive demands for facial masks as vital personal protection equipment(PPE)in the wake of Covid-19 have challenged many industries and enterprises in technology and capacity,and the piezoelectric ceramic(PZT)transducers for the production of facial masks in the welding process are in heavy demand.In the earlier days of the epidemic,the supply of ceramic transducers cannot meet its increasing demands,and efforts in materials,development,and production are mobilized to provide the transducers to mask producers for quick production.The simplest solution is presented with the employment of Rayleigh-Ritz method for the vibration analysis,then different materials can be selected to achieve the required frequency and energy standards.The fully tailored method and results can be utilized by the engineers for quick development of the PZT transducers to perform precise function in welding.展开更多
The principle of miniature isolated solid-state encapsulation technology of high-temperature pressure sensor and the structure of packaging are discussed, including static electricity bonding, stainless steel diaphrag...The principle of miniature isolated solid-state encapsulation technology of high-temperature pressure sensor and the structure of packaging are discussed, including static electricity bonding, stainless steel diaphragm selection and rippled design, laser welding, silicon oil infilling, isolation and other techniques used in sensor packaging, which can affect the performance of the sensor. By adopting stainless steel diaphragm and high-temperature silicon oil as isolation materials, not only the encapsulation of the sensor is as small as 15 mm in diameter and under 1 mA drive, its full range output is 72 mV and zero stability is 0.48% F.S/mon, but also the reliability of the sensor is improved and its application is widely broadened.展开更多
基金supported in part by the National Natural Science Foundation of China(No.11672142)the Technology Innovation 2025 Program of the Municipality of Ningbo(No.2019B10122)。
文摘The explosive demands for facial masks as vital personal protection equipment(PPE)in the wake of Covid-19 have challenged many industries and enterprises in technology and capacity,and the piezoelectric ceramic(PZT)transducers for the production of facial masks in the welding process are in heavy demand.In the earlier days of the epidemic,the supply of ceramic transducers cannot meet its increasing demands,and efforts in materials,development,and production are mobilized to provide the transducers to mask producers for quick production.The simplest solution is presented with the employment of Rayleigh-Ritz method for the vibration analysis,then different materials can be selected to achieve the required frequency and energy standards.The fully tailored method and results can be utilized by the engineers for quick development of the PZT transducers to perform precise function in welding.
文摘The principle of miniature isolated solid-state encapsulation technology of high-temperature pressure sensor and the structure of packaging are discussed, including static electricity bonding, stainless steel diaphragm selection and rippled design, laser welding, silicon oil infilling, isolation and other techniques used in sensor packaging, which can affect the performance of the sensor. By adopting stainless steel diaphragm and high-temperature silicon oil as isolation materials, not only the encapsulation of the sensor is as small as 15 mm in diameter and under 1 mA drive, its full range output is 72 mV and zero stability is 0.48% F.S/mon, but also the reliability of the sensor is improved and its application is widely broadened.
