To separately investigate the potential effects of shoulder on increasing interfacial bonded area and its mechanism,friction stir lap welding(FSLW)of 1.8 mm thick Al sheets without and with insert(copper foil or Al-12...To separately investigate the potential effects of shoulder on increasing interfacial bonded area and its mechanism,friction stir lap welding(FSLW)of 1.8 mm thick Al sheets without and with insert(copper foil or Al-12Si powders)was conducted using a special tool without pin,respectively.All the FSLW joints(without insert)fractured within top sheet but not along faying surface,suggesting that the shoulder plays an important role comparable or superior to pin in FSLW of thin sheets.Using several specially designed experimental techniques,the presence of forging and torsion actions of shoulder was demonstrated.The fracture surface of the joints with inserts indicates that interfacial wear occurs,which results in the oxide film disruption and vertically interfacial mixing over the area forged by shoulder with a larger diameter than a general pin,especially at the boundary region of weld.The boundary effect can be induced and enhanced by forging effect and torsion effect.展开更多
The fatigue life evaluation of the girth butt weld within the welded cast steel joint was studied based on the extrapolation notch stress method.Firstly,the mesh sensitivity of the finite element model of the welded c...The fatigue life evaluation of the girth butt weld within the welded cast steel joint was studied based on the extrapolation notch stress method.Firstly,the mesh sensitivity of the finite element model of the welded cast steel joint was analyzed to determine the optimal mesh size.Based on the stress field analysis of the finite element model of the welded cast steel joint at the weld toe and weld root,the sharp model of the extrapolation notch stress method was applied to derive the effective notch stress of the rounded model belonging to the effective notch stress method,in which the key problem is to calculate the extrapolation point C,and the extrapolation point C has an exponential function relationship with the geometric parameters of the welded cast steel joint.By setting different values of geometric parameters,the corresponding value of parameter C is calculated,and then the functional relationship between the extrapolation point C and the geometric parameters can be obtained by the multiple linear regression analysis.Meanwhile,the fatigue life evaluation of the girth butt weld within welded cast steel joints based on the effective notch stress was performed according to the guideline recommended by the IIW(International Institute of Welding).The results indicate that the extrapolation notch stress method can effectively simplify the process of calculating the effective notch stress and accurately evaluate the fatigue life of the girth butt weld within welded cast steel joints.展开更多
Fatigue has become critical issue for bridge with orthotropic steel deck.Number of stress cycle and equivalent stress amplitude were adopted as two investigated fatigue effects.As presented from fatigue monitoring com...Fatigue has become critical issue for bridge with orthotropic steel deck.Number of stress cycle and equivalent stress amplitude were adopted as two investigated fatigue effects.As presented from fatigue monitoring comparison of two series-lined bridges,three local geometric parameters of steel box girder have significant influence on fatigue performance of two welded joints.They are thickness of longitudinal ribs(Tr),longitudinal spacing of transverse floor plate(Sc)and longitudinal truss(LT).Fatigue analytical models were created for parametric study of fatigue effects under wheel load.Consequently,three local parameters have exhibited insignificant influence on number of stress cycle.Compared with Tr and Sc,configuration of LT has brought about foremost effect on the equivalent stress amplitude.For equivalent stress amplitude of rib-to-deck and rib-to-rib welded joints,the influence regions of LT are respectively longitudinal strap and quadrate with the geometric length of 600 mm.Enough attention ought to be paid for local stiffen structure on fatigue performance of orthotropic steel deck in fatigue design and monitoring.展开更多
文摘To separately investigate the potential effects of shoulder on increasing interfacial bonded area and its mechanism,friction stir lap welding(FSLW)of 1.8 mm thick Al sheets without and with insert(copper foil or Al-12Si powders)was conducted using a special tool without pin,respectively.All the FSLW joints(without insert)fractured within top sheet but not along faying surface,suggesting that the shoulder plays an important role comparable or superior to pin in FSLW of thin sheets.Using several specially designed experimental techniques,the presence of forging and torsion actions of shoulder was demonstrated.The fracture surface of the joints with inserts indicates that interfacial wear occurs,which results in the oxide film disruption and vertically interfacial mixing over the area forged by shoulder with a larger diameter than a general pin,especially at the boundary region of weld.The boundary effect can be induced and enhanced by forging effect and torsion effect.
基金The National Key Research and Development Program of China(No.2017YFC0805100),the National Natural Science Foundation of China(No.51578137)the Priority Academic Program Development of Jiangsu Higher Education Institutions,the Open Research Fund Program of Jiangsu Key Laboratory of Engineering Mechanics.
文摘The fatigue life evaluation of the girth butt weld within the welded cast steel joint was studied based on the extrapolation notch stress method.Firstly,the mesh sensitivity of the finite element model of the welded cast steel joint was analyzed to determine the optimal mesh size.Based on the stress field analysis of the finite element model of the welded cast steel joint at the weld toe and weld root,the sharp model of the extrapolation notch stress method was applied to derive the effective notch stress of the rounded model belonging to the effective notch stress method,in which the key problem is to calculate the extrapolation point C,and the extrapolation point C has an exponential function relationship with the geometric parameters of the welded cast steel joint.By setting different values of geometric parameters,the corresponding value of parameter C is calculated,and then the functional relationship between the extrapolation point C and the geometric parameters can be obtained by the multiple linear regression analysis.Meanwhile,the fatigue life evaluation of the girth butt weld within welded cast steel joints based on the effective notch stress was performed according to the guideline recommended by the IIW(International Institute of Welding).The results indicate that the extrapolation notch stress method can effectively simplify the process of calculating the effective notch stress and accurately evaluate the fatigue life of the girth butt weld within welded cast steel joints.
基金Project(51178100)supported by the National Natural Science Foundation of ChinaProject(2011318223170)supported by Key Program of Ministry of Transport,China+3 种基金Project(1105007001)supported by Program of the Priority Academic Development Program of Jiangsu Higher Education Institutions,ChinaProject(3205001205)supported by Teaching and Research Foundation for Excellent Young Teacher of Southeast University,ChinaProject(CXZZ-0162)supported by Graduate Scientific Innovation Research Foundation of Jiangsu Province,ChinaProject(YBJJ1122)supported by Scientific Research Foundation of Graduate School of Southeast University,China
文摘Fatigue has become critical issue for bridge with orthotropic steel deck.Number of stress cycle and equivalent stress amplitude were adopted as two investigated fatigue effects.As presented from fatigue monitoring comparison of two series-lined bridges,three local geometric parameters of steel box girder have significant influence on fatigue performance of two welded joints.They are thickness of longitudinal ribs(Tr),longitudinal spacing of transverse floor plate(Sc)and longitudinal truss(LT).Fatigue analytical models were created for parametric study of fatigue effects under wheel load.Consequently,three local parameters have exhibited insignificant influence on number of stress cycle.Compared with Tr and Sc,configuration of LT has brought about foremost effect on the equivalent stress amplitude.For equivalent stress amplitude of rib-to-deck and rib-to-rib welded joints,the influence regions of LT are respectively longitudinal strap and quadrate with the geometric length of 600 mm.Enough attention ought to be paid for local stiffen structure on fatigue performance of orthotropic steel deck in fatigue design and monitoring.
