A method of activation roasting followed by acid leaching using titanium slag was introduced to prepare Ti-rich material. The effects of HaPO4 dosage, roasting temperature, and roasting time on TiO2 grade were investi...A method of activation roasting followed by acid leaching using titanium slag was introduced to prepare Ti-rich material. The effects of HaPO4 dosage, roasting temperature, and roasting time on TiO2 grade were investigated. A Ti-rich material containing 88.54% TiO2, 0.42% (CaO+MgO) was obtained when finely ground titanium slag was roasted with 7.5% H3PO4 at 1000 ℃ for 2 h, followed by a two-stage leaching in boiling dilute sulfuric acid for 2 h. The XRD patterns show that the product is titanium dioxide with a rutile structure. Mechanism studies show that structures of anosovite solid solution and silicate minerals are destroyed in the roasting process. As a result, titanium components in titanium slag are transformed into TiO2 (futile) while impurities are transformed into acid-soluble phosphate and quartz.展开更多
The traditional zinc hydro-metallurgy generates a large amount of zinc ferrite residue rich in valuable metals. The separation of iron is crucial for resource recycling of valuable metals in zinc ferrite residue. A no...The traditional zinc hydro-metallurgy generates a large amount of zinc ferrite residue rich in valuable metals. The separation of iron is crucial for resource recycling of valuable metals in zinc ferrite residue. A novel selective reduction roasting?leaching process was proposed to separate zinc and iron from zinc leaching residue which contains zinc ferrite. The thermodynamic analysis was employed to determine the predominant range of Fe3O4 and ZnO during reduction roasting process of zinc ferrite. Based on the result of thermodynamic calculation, we found thatV(CO)/V(CO+CO2) ratio is a key factor determining the phase composition in the reduction roasting product of zinc ferrite. In the range ofV(CO)/V(CO+CO2) ratio between 2.68% and 36.18%, zinc ferrite is preferentially decomposed into Fe3O4 and ZnO. Based on thermogravimetric (TG) analysis, the optimal conditions for reduction roasting of zinc ferrite are determined as follows: temperature 700?750 °C, volume fraction of CO 6% and V(CO)/V(CO+CO2) ratio 30%. Based on the above results, zinc leaching residue rich in zinc ferrite was roasted and the roasted product was leached by acid solution. It is found that zinc extraction rate in zinc leaching residue reaches up to 70% and iron extraction rate is only 18.4%. The result indicates that zinc and iron can be effectively separated from zinc leaching residue.展开更多
H3PO4 oxidation roasting followed by HCl acid leaching was proposed to remove magnesium and calcium from electric furnace titanium slag containing 3.12% MgO and 0.86% CaO. XRF, XRD and SEM techniques were used to char...H3PO4 oxidation roasting followed by HCl acid leaching was proposed to remove magnesium and calcium from electric furnace titanium slag containing 3.12% MgO and 0.86% CaO. XRF, XRD and SEM techniques were used to characterize the composition, mineral phase component and microstructure of the titanium slag. The H3PO4 oxidation thermodynamic, mineral phase transformation, microstructure, element distribution in titanium slag during H3PO4 oxidation process and leaching process were investigated. The thermodynamic analysis indicated that H3PO4 could promote the decomposition of MgTi2O5 and CaSiO3. The results indicated that H3PO4 could effectively promote the transformation of titanium-bearing mineral to rutile and enrich the impurities in MxTi(3-x)O5 into phosphate which could be removed by acid leaching process. Under the studied conditions, the leaching rates of magnesium and calcium reached 94.68% and 87.19%, respectively. The acid leached slag containing 0.19% MgO and 0.13% CaO(mass fraction) was obtained.展开更多
A novel process of composite roasting with CaO/MgO and subsequent acid leaching was proposed to improve the recovery rate of vanadium from Linz–Donawiz(LD)converter vanadium slag.The effects of the MgO/(CaO+MgO)molar...A novel process of composite roasting with CaO/MgO and subsequent acid leaching was proposed to improve the recovery rate of vanadium from Linz–Donawiz(LD)converter vanadium slag.The effects of the MgO/(CaO+MgO)molar ratio and the roasting and leaching parameters on the recovery of vanadium were studied.The results showed that the leaching efficiency of vanadium decreased from 88%to 81%when CaO was replaced completely by MgO;however,it could be improved by roasting with the composite of CaO/MgO.The maximum vanadium leaching efficiency of 94%was achieved under the optimum MgO/(CaO+MgO)mole ratio of 0.5:1.The results from X-ray diffractometry(XRD)and scanning electron microscopy with energy-dispersive X-ray spectroscopy(SEM−EDS)confirm that the formation rate of acid-soluble vanadates can be enhanced during roasting with the composite of CaO/MgO and that the leaching kinetics can be accelerated owing to the suppression of calcium sulfate precipitation.展开更多
Zinc leaching residue(ZLR),produced from traditional zinc hydrometallurgy process,is not only a hazardous waste but also a potential valuable solid.The combination of sulfate roasting and water leaching was employed t...Zinc leaching residue(ZLR),produced from traditional zinc hydrometallurgy process,is not only a hazardous waste but also a potential valuable solid.The combination of sulfate roasting and water leaching was employed to recover the valuable metals from ZLR.The ZLR was initially roasted with ferric sulfate at640°C for1h with ferric sulfate/zinc ferrite mole ratio of1.2.In this process,the valuable metals were efficiently transformed into water soluble sulfate,while iron remains as ferric oxide.Thereafter,water leaching was conducted to extract the valuable metals sulfate for recovery.The recovery rates of zinc,manganese,copper,cadmium and iron were92.4%,93.3%,99.3%,91.4%and1.1%,respectively.A leaching toxicity test for ZLR was performed after water leaching.The results indicated that the final residue was effectively detoxified and all of the heavy metal leaching concentrations were under the allowable limit.展开更多
基金Project(NCET-10-0834) supported by the Program for New Century Excellent Talents in University,China
文摘A method of activation roasting followed by acid leaching using titanium slag was introduced to prepare Ti-rich material. The effects of HaPO4 dosage, roasting temperature, and roasting time on TiO2 grade were investigated. A Ti-rich material containing 88.54% TiO2, 0.42% (CaO+MgO) was obtained when finely ground titanium slag was roasted with 7.5% H3PO4 at 1000 ℃ for 2 h, followed by a two-stage leaching in boiling dilute sulfuric acid for 2 h. The XRD patterns show that the product is titanium dioxide with a rutile structure. Mechanism studies show that structures of anosovite solid solution and silicate minerals are destroyed in the roasting process. As a result, titanium components in titanium slag are transformed into TiO2 (futile) while impurities are transformed into acid-soluble phosphate and quartz.
基金Project(2011AA061001)supported by the National High-tech Research and Development Program of ChinaProject(2014FJ1011)supported by the Major Science and Technology Project of Hunan Province,China
文摘The traditional zinc hydro-metallurgy generates a large amount of zinc ferrite residue rich in valuable metals. The separation of iron is crucial for resource recycling of valuable metals in zinc ferrite residue. A novel selective reduction roasting?leaching process was proposed to separate zinc and iron from zinc leaching residue which contains zinc ferrite. The thermodynamic analysis was employed to determine the predominant range of Fe3O4 and ZnO during reduction roasting process of zinc ferrite. Based on the result of thermodynamic calculation, we found thatV(CO)/V(CO+CO2) ratio is a key factor determining the phase composition in the reduction roasting product of zinc ferrite. In the range ofV(CO)/V(CO+CO2) ratio between 2.68% and 36.18%, zinc ferrite is preferentially decomposed into Fe3O4 and ZnO. Based on thermogravimetric (TG) analysis, the optimal conditions for reduction roasting of zinc ferrite are determined as follows: temperature 700?750 °C, volume fraction of CO 6% and V(CO)/V(CO+CO2) ratio 30%. Based on the above results, zinc leaching residue rich in zinc ferrite was roasted and the roasted product was leached by acid solution. It is found that zinc extraction rate in zinc leaching residue reaches up to 70% and iron extraction rate is only 18.4%. The result indicates that zinc and iron can be effectively separated from zinc leaching residue.
文摘H3PO4 oxidation roasting followed by HCl acid leaching was proposed to remove magnesium and calcium from electric furnace titanium slag containing 3.12% MgO and 0.86% CaO. XRF, XRD and SEM techniques were used to characterize the composition, mineral phase component and microstructure of the titanium slag. The H3PO4 oxidation thermodynamic, mineral phase transformation, microstructure, element distribution in titanium slag during H3PO4 oxidation process and leaching process were investigated. The thermodynamic analysis indicated that H3PO4 could promote the decomposition of MgTi2O5 and CaSiO3. The results indicated that H3PO4 could effectively promote the transformation of titanium-bearing mineral to rutile and enrich the impurities in MxTi(3-x)O5 into phosphate which could be removed by acid leaching process. Under the studied conditions, the leaching rates of magnesium and calcium reached 94.68% and 87.19%, respectively. The acid leached slag containing 0.19% MgO and 0.13% CaO(mass fraction) was obtained.
基金Project(2018M640898)supported by the China Postdoctoral Science FoundationProject(cstc2019jcyj-bshX0068)supported by the Natural Science Foundation of Chongqing,China+1 种基金Project(52004044)supported by the National Natural Science Foundation of ChinaProject(2018YFC1900500)supported by the National Key Research and Development Program of China。
文摘A novel process of composite roasting with CaO/MgO and subsequent acid leaching was proposed to improve the recovery rate of vanadium from Linz–Donawiz(LD)converter vanadium slag.The effects of the MgO/(CaO+MgO)molar ratio and the roasting and leaching parameters on the recovery of vanadium were studied.The results showed that the leaching efficiency of vanadium decreased from 88%to 81%when CaO was replaced completely by MgO;however,it could be improved by roasting with the composite of CaO/MgO.The maximum vanadium leaching efficiency of 94%was achieved under the optimum MgO/(CaO+MgO)mole ratio of 0.5:1.The results from X-ray diffractometry(XRD)and scanning electron microscopy with energy-dispersive X-ray spectroscopy(SEM−EDS)confirm that the formation rate of acid-soluble vanadates can be enhanced during roasting with the composite of CaO/MgO and that the leaching kinetics can be accelerated owing to the suppression of calcium sulfate precipitation.
基金Project(2014FJ1011)supported by Key Project of Science and Technology of Hunan Province,ChinaProject(201509050)supported by Program for Special Scientific Research Projects of National Public Welfare Industry
文摘Zinc leaching residue(ZLR),produced from traditional zinc hydrometallurgy process,is not only a hazardous waste but also a potential valuable solid.The combination of sulfate roasting and water leaching was employed to recover the valuable metals from ZLR.The ZLR was initially roasted with ferric sulfate at640°C for1h with ferric sulfate/zinc ferrite mole ratio of1.2.In this process,the valuable metals were efficiently transformed into water soluble sulfate,while iron remains as ferric oxide.Thereafter,water leaching was conducted to extract the valuable metals sulfate for recovery.The recovery rates of zinc,manganese,copper,cadmium and iron were92.4%,93.3%,99.3%,91.4%and1.1%,respectively.A leaching toxicity test for ZLR was performed after water leaching.The results indicated that the final residue was effectively detoxified and all of the heavy metal leaching concentrations were under the allowable limit.