In this study,the microstructure and mechanical properties of a multi-layered 316L-TiC composite material produced by selective laser melting(SLM)additive manufacturing process are investigated.Three different layers,...In this study,the microstructure and mechanical properties of a multi-layered 316L-TiC composite material produced by selective laser melting(SLM)additive manufacturing process are investigated.Three different layers,consisting of 316L stainless steel,316L-5 wt%TiC and 316L-10 wt%TiC,were additively manufactured.The microstructure of these layers was characterized by optical microscopy(OM)and scanning electron microscopy(SEM).X-ray diffraction(XRD)was used for phase analysis,and the mechanical properties were evaluated by tensile and nanoindentation tests.The microstructural observations show epitaxial grain growth within the composite layers,with the elongated grains growing predominantly in the build direction.XRD analysis confirms the successful incorporation of the TiC particles into the 316L matrix,with no unwanted phases present.Nanoindentation results indicate a significant increase in the hardness and modulus of elasticity of the composite layers compared to pure 316L stainless steel,suggesting improved mechanical properties.Tensile tests show remarkable strength values for the 316L-TiC composite samples,which can be attributed to the embedded TiC particles.These results highlight the potential of SLM in the production of multi-layer metal-ceramic composites for applications that require high strength and ductility of metallic components in addition to the exceptional hardness of the ceramic particles.展开更多
TiAl alloys were produced by investment casting method combined with induction skull melting (ISM) technique. In situ scanning electron microscopy (SEM) was utilized to study the fracture characteristics and crack...TiAl alloys were produced by investment casting method combined with induction skull melting (ISM) technique. In situ scanning electron microscopy (SEM) was utilized to study the fracture characteristics and crack propagation of a notched investment cast TiAl specimens in tension under incremental loading conditions. The whole process of crack initiation, propagation and failure during tensile deformation was observed and characterized. The results show that the fracture mechanism was sensitive to not only the microcracks near the notched area but also lamellar orientation to loading axis. The high tensile stress leads to the new microcracks nucleate along lamellar interfaces of grains with favorable orientation when local stress intensity reaches the toughness threshold of the material. Thus, both plasticity and high tensile stress are required to cause notched TiAl failure.展开更多
ZrMn2 alloy was electro-synthesized directly from cathode pellets compacted with powdered mixture of MnO2 and ZrO2 in molten calcium chloride. Sintering temperature, cell voltage and electrolysis time were the dominan...ZrMn2 alloy was electro-synthesized directly from cathode pellets compacted with powdered mixture of MnO2 and ZrO2 in molten calcium chloride. Sintering temperature, cell voltage and electrolysis time were the dominant factors that affected the characteristics of the final product. The results confirmed the formation of pure ZrMn2 alloy through the electro-deoxidation of the mixed oxide pellets at 3.1 V for 12 h in 900 °C CaCl2 melt. The X-ray diffraction(XRD) and cyclic voltammetry analysis suggested that the electro-deoxidation proceeded from the reduction of manganese oxides to Mn, followed by ZrO2 or CaZrO3 reduction on the pre-formed Mn to ZrMn2 alloy. The cyclic voltammetry measurements using powder microelectrode showed that the prepared ZrMn2 alloy has a good electrochemical hydrogen storage property.展开更多
The effectsof melt overheating degree on the undercooling degree and resultant solidification structures of Nd9Fe85-xTi4C2Bx(x=10, 12) glass-forming alloyswerestudied by differential thermal analysis combining with ...The effectsof melt overheating degree on the undercooling degree and resultant solidification structures of Nd9Fe85-xTi4C2Bx(x=10, 12) glass-forming alloyswerestudied by differential thermal analysis combining with solidification structure analysis. The results indicate that the undercooling degree of Nd9Fe85-xTi4C2Bx(x=10, 12) alloys significantly increaseswith the rise of melt overheating degree, and two overheating degree thresholds corresponding to the drastic increase of the mean undercooling degree are found for each of the alloys. The existence of two turning points of the mean undercooling degreescan be linked to the structure transitions inside the overheated melts, which result in the evident increase of volume fraction of amorphous phasein the solidified structures.展开更多
The effect of complex melt-refining treatment (melt flux incorporating with rotating gas bubble stirring) on microstructure and mechanical behavior of the sand-cast Mg-10Gd-3Y-0.5Zr alloy was investigated. In additi...The effect of complex melt-refining treatment (melt flux incorporating with rotating gas bubble stirring) on microstructure and mechanical behavior of the sand-cast Mg-10Gd-3Y-0.5Zr alloy was investigated. In addition, the melt purifying mechanism of the complex melt-refining treatment for the sand-cast alloy was discussed systematically. The results show that the new melt-refining method can significantly improve melt quality and mechanical behavior of the tested alloy, i.e., compared to the reference unpttdfied alloy, the volume fraction of inclusions decreased from 0.47% to 0.28%, the ultimate tensile strength and elongation for T6-treated alloy increased from 245 MPa and 0.7% to 312 MPa and 4.5%, respectively. Especially, combining 1% flux with rotating gas bubble stirring can get even better purifying effectiveness than conventional sole 2% flux purification; the use of melt flux decreased by 50% and significantly reduced environmental pollution.展开更多
The joining of Mg alloy to steel was realized by metal inert-gas arc welding, and the weld thermal cycle characteristics and Mg-steel joints were investigated. The results show that the temperature distribution in the...The joining of Mg alloy to steel was realized by metal inert-gas arc welding, and the weld thermal cycle characteristics and Mg-steel joints were investigated. The results show that the temperature distribution in the joints is uneven. Mg alloy welds present a fine equiaxed grain structure. There exists a transition layer consisting mainly of AlFe, AlFe3 and Mg(Fe, Al)2O4 phases at Mg/steel interface, and it is the weakest link in Mg?steel joints. The welding heat input and weld Al content have the significant effect on the joint strength. The joint strength increases with increasing the heat input from 1680 J/cm to 2093 J/cm, due to promoting Mg/steel interface reaction. When weld Al content is increased to 6.20%, the joint strength reaches 192 MPa, 80% of Mg alloy base metal strength. It is favorable to select the suitable welding heat input and weld Al content for improving joint strength.展开更多
Flow behaviors of spray forming low solvus high refractory (LSHR) alloy were investigated using hot compression tests performed on a Gleeble?3500 thermal mechanical simulator at temperatures of 1020?1150 °C and s...Flow behaviors of spray forming low solvus high refractory (LSHR) alloy were investigated using hot compression tests performed on a Gleeble?3500 thermal mechanical simulator at temperatures of 1020?1150 °C and strain rates of 0.0003?1.0 s?1. The constitutive equation was established, power dissipation (η) maps and hot processing maps were plotted. The microstructure evolution and dislocation distribution of domains with different values of η in power dissipation maps were also observed. The results show that the flow stress increases with decreasing temperature and increasing strain rate. The activation energy of the spray forming LSHR alloy is 1243.86 kJ/mol. When the value of η is 0.36 at the strain of 0.5, the domain in the processing map shows characteristics of typical dynamic recrystallization (DRX) and low dislocation density. According to the microstructure evolution and processing maps, the optimum processing condition for good hot workability of spray forming LSHR alloy can be summed up as:temperature range 1110?1150 °C; strain rate range 0.01?0.3 s?1.展开更多
The microstructure evolution, mechanical and corrosion properties of Al-11Si-2Cu-0.8Zn die cast alloy treated with Bi, Sb and Sr additions were investigated. The results of mechanical testing showed that all additions...The microstructure evolution, mechanical and corrosion properties of Al-11Si-2Cu-0.8Zn die cast alloy treated with Bi, Sb and Sr additions were investigated. The results of mechanical testing showed that all additions increased impact toughness, ultimate tensile strength, and elongation of the alloy as a result of change in eutectic Si morphology. The analysis of fracture surfaces revealed that with addition of Sr and to lesser extent Bi and Sb, the alloy exhibited a predominantly ductile fracture rather than quasi-cleavage brittle fracture. Moreover, with the additions of Sr, Bi and Sb, the quality index increased to 164.7 MPa, 156.3 MPa and 152.6 MPa respectively from 102 MPa for the base alloy. Polarization corrosion tests conducted in sodium chloride solution showed that the corrosion potential shifted to more negative values with additions of Sb, Bi and Sr, respectively. Corrosion immersion tests also revealed that the element additions have a detrimental effect on the corrosion rate of alloys, due to the increase of boundaries between the Al and eutectic Si phases.展开更多
To improve the wear and corrosion properties of AZ91D magnesium alloys,Cu-based amorphous composite coatings were fabricated on AZ91D magnesium alloy by laser cladding using mixed powders of Cu47Ti34Zr11Ni8 and SiC.Th...To improve the wear and corrosion properties of AZ91D magnesium alloys,Cu-based amorphous composite coatings were fabricated on AZ91D magnesium alloy by laser cladding using mixed powders of Cu47Ti34Zr11Ni8 and SiC.The wear and corrosion behaviours of the coatings were investigated.The wear resistance of the coatings was evaluated under dry sliding wear condition at room temperature.The corrosion resistance of the coatings was tested in 3.5%(mass fraction) NaCl solution.The coatings exhibit excellent wear resistance due to the recombined action of amorphous phase and different intermetallic compounds.The main wear mechanisms of the coatings and the AZ91D sample are different.The former is abrasive wear and the latter is adhesive wear.The coatings compared with AZ91D magnesium alloy also exhibit good corrosion resistance because of the presence of the amorphous phase in the coatings.展开更多
Stearic acid (67.83℃) and myristic acid (52.32℃) have high melting temperatures that can limit their use as phase change material (PCM) in low temperature solar heating applications such as solar space and greenhous...Stearic acid (67.83℃) and myristic acid (52.32℃) have high melting temperatures that can limit their use as phase change material (PCM) in low temperature solar heating applications such as solar space and greenhouse heating in regard to climatic requirements. However, their melting temperatures can be adjusted to a suitable value by preparing a eutectic mixture of the myristic acid (MA) and the stearic acid (SA). In the present study, the thermal analysis based on differential scanning calorimetry (DSC) technique shows that the mixture of myristic acid (MA) and stearic acid (SA) in the respective composition (by mass) of 64% and 36% forms a eutectic mixture having melting temperature of 44.13℃ and the latent heat of fusion of 182.4J·g-1. The thermal energy storage characteristics of the MA-SA eutectic mixture filled in the annulus of two concentric pipes were also experimentally established. The heat recovery rate and heat charging/discharging fractions were determined with respect to the change in the mass flow rate and the inlet temperature of heat transfer fluid. Based on the results obtained by DSC analysis and by the heat charg- ing/discharging processes of the PCM, it can be concluded that the MA-SA eutectic mixture is a potential material for low temperature thermal energy storage applications in terms of its thermo-physical and thermal characteristics.展开更多
To improve the mechanical properties of Ti6Al4V alloy prepared by selective laser melting(SLM)process,the precision forging was conducted at950°C and different strains and strain rates.The microstructure evolutio...To improve the mechanical properties of Ti6Al4V alloy prepared by selective laser melting(SLM)process,the precision forging was conducted at950°C and different strains and strain rates.The microstructure evolution of as-built samples and forged samples in both horizontal and vertical sections was visualized and analyzed by optical microscope and X-ray diffraction.The microstructure was improved by the precision forging and subsequent water quenching.The porosity in each section was accounted.It can be seen that high strain rate and large deformation result in low porosity,consequently contributing to a better fatigue performance.The micro-hardness was lowered after precision forging and water quenching,while the difference of microhardness between the horizontal and vertical sections became smaller,which illustrated that this process can improve the anisotropy of structural components fabricated by SLM.展开更多
The γ-TiAl based Ti.Al.Mn.Nb alloys with different Nb additions were fabricated by selective laser melting (SLM) on the TC4 substrate. The effects of Nb content on microstructure and properties of the alloys were inv...The γ-TiAl based Ti.Al.Mn.Nb alloys with different Nb additions were fabricated by selective laser melting (SLM) on the TC4 substrate. The effects of Nb content on microstructure and properties of the alloys were investigated. The results reveal that the alloys consist of γ-TiAl phase with tetragonal lattice structure and α2-Ti3Al phase with hcp lattice structure, and show a sequential structure change from near full dendrite to near lamellar structure with the increase of Nb addition. Owing to the higher Nb content in γ-TiAl phase and the formation of near lamellar structure, the alloy with 7.0 at.% Nb addition has the best combination of properties among the studied alloys, namely, not only a high hardness of HV 2000, a high strength of 1390 MPa and a plastic deformation of about 24.5%, but also good tribological properties and high-temperature oxidation resistance.展开更多
Melt-spun Al75-xSi25Crx (x=2, 4, 7, 10, mole fraction, %) alloys were investigated as anode materials for lithium-ion batteries. The as-quenched ribbons consist of nano-grains and metallic glass. The electrochemical...Melt-spun Al75-xSi25Crx (x=2, 4, 7, 10, mole fraction, %) alloys were investigated as anode materials for lithium-ion batteries. The as-quenched ribbons consist of nano-grains and metallic glass. The electrochemical measurements reveal that an activation behavior is exhibited in the anodes. The specific capacity of the A173Si25Cr2 anodes can reach a maximum of 1119 mA.h/g and maintain at 586 mA·hg after 30 cycles. A more stable cycle performance is shown and a capacity loss is only 24% over 30 cycles for Al71Si25Cr4. The intermetallic compounds with Li cannot be detected in the lithiated anodes. After the ribbons were annealed, the specific capacities become much lower due to the formation of inert Al13SiaCr4, and an A1Li phase can be tested in the lithiated anodes. The Cr dissolved in the non-equilibrium alloys causes low lithiation activity and strong structure stability, which could be the main reason of the activation and a restriction of structure evolution.展开更多
The Al-3.40Mg-1.08Sc alloy plates were manufactured by selective laser melting(SLM) at platform temperatures of 35 ℃ and 200 ℃, respectively, and the corrosion performance of them was studied along height direction....The Al-3.40Mg-1.08Sc alloy plates were manufactured by selective laser melting(SLM) at platform temperatures of 35 ℃ and 200 ℃, respectively, and the corrosion performance of them was studied along height direction. The results show that the corrosion resistance of the alloy plate built at platform temperature of 35 ℃ along height direction is basically the same due to a uniform microstructure;While the corrosion resistance of the alloy plate built at platform temperature of 200 ℃ along height direction is different. The evolution of microstructure and the distribution of secondary phases are investigated, and the results show that the Cu-rich phases in alloy play a key role on corrosion performance. At higher platform temperature, the cooling rate is relative slow and a certain degree of in situ ageing leads to the significantly different distribution of Cu-rich phases along grain boundary. Specimens built at the platform temperature of 200 ℃ are inclined to locate at the crossed grain boundary, rather than continuous segregation of Cu-rich phases along grain boundary that is built at platform temperature of 35 ℃. Therefore, the corrosion resistance of Al-3.40Mg-1.08Sc alloy plate manufactured at platform temperature of 200 ℃ is higher, and presents a gradually decreasing trend along height direction.展开更多
Tin nanoparticles with different size distribution were synthesized using chemical reduction method by applying NaBH4 as reduction agent.The Sn nanoparticles smaller than 100 nm were less agglomerated and no obviously...Tin nanoparticles with different size distribution were synthesized using chemical reduction method by applying NaBH4 as reduction agent.The Sn nanoparticles smaller than 100 nm were less agglomerated and no obviously oxidized.The melting properties of these synthesized nanoparticles were studied by differential scanning calorimetry.The melting temperatures of Sn nanoparticles in diameter of 81,40,36 and 34 nm were 226.1,221.8,221.1 and 219.5?欲espectively.The size-dependent melting temperature and size-dependent latent heat of fusion have been observed.The size-dependent melting properties of tin nanoparticles in this study were also comparatively analyzed by employing different size-dependent theoretical melting models and the differences between these models were discussed.The results show that the experimental data are in accordance with the LSM model and SPI model,and the LSM model gives the better understanding for the melting property of the Sn nanoparticles.展开更多
Ti6Al4V alloy manufactured by electron powder bed fusion(EPBF)was separately heat-treated by stress-relief annealing at 600℃,annealing at 800℃,and solid solution at 920℃ for 1 h.Then,the friction and wear tests wer...Ti6Al4V alloy manufactured by electron powder bed fusion(EPBF)was separately heat-treated by stress-relief annealing at 600℃,annealing at 800℃,and solid solution at 920℃ for 1 h.Then,the friction and wear tests were conducted on the samples before and after heat treatment to analyze the properties and mechanism of friction and wear behavior.Results show that the sample annealed at 600℃ for 1 h has the optimal wear resistance,and the wear mass loss reduces by 44%.The sample annealed at 800℃ for 1 h possesses the optimal anti-friction performance,and the coefficient of friction reduces by 14%.This research provides a simple heat treatment method to improve the friction and wear resistance of Ti6Al4V alloy manufactured by EPBF.展开更多
Zinc(Zn)has recently been recognized as a promising bone repair material due to its inherent biodegradability and favorable biocompatibility.In this work,rare earth neodymium(Nd)was introduced into a Zn-based alloy fa...Zinc(Zn)has recently been recognized as a promising bone repair material due to its inherent biodegradability and favorable biocompatibility.In this work,rare earth neodymium(Nd)was introduced into a Zn-based alloy fabricated using a laser powder bed fusion(LPBF)process.Results showed that addition of Nd significantly improved the melt fluidity and reduced the evaporation of Zn,thereby achieving parts with a high densification rate of 98.71%.Significantly,the Nd alloying treatment effectively refined the grain size from 25.3 to 6.2μm.Nd Zn5 eutectics precipitated and contributed to a second-phase strengthening effect.As a result,the tensile strength increased to(119.3±5.1)MPa and the Vickers hardness to(76.2±4.1).Moreover,the Zn–Nd alloy exhibited good anti-inflammatory activity,as the Nd ions released during degradation had a strong affinity with cell membrane phospholipids and consequently inhibited the release of inflammatory cytokines.It also presented favorable cytocompatibility,showing great potential as a bone repair material.展开更多
文摘In this study,the microstructure and mechanical properties of a multi-layered 316L-TiC composite material produced by selective laser melting(SLM)additive manufacturing process are investigated.Three different layers,consisting of 316L stainless steel,316L-5 wt%TiC and 316L-10 wt%TiC,were additively manufactured.The microstructure of these layers was characterized by optical microscopy(OM)and scanning electron microscopy(SEM).X-ray diffraction(XRD)was used for phase analysis,and the mechanical properties were evaluated by tensile and nanoindentation tests.The microstructural observations show epitaxial grain growth within the composite layers,with the elongated grains growing predominantly in the build direction.XRD analysis confirms the successful incorporation of the TiC particles into the 316L matrix,with no unwanted phases present.Nanoindentation results indicate a significant increase in the hardness and modulus of elasticity of the composite layers compared to pure 316L stainless steel,suggesting improved mechanical properties.Tensile tests show remarkable strength values for the 316L-TiC composite samples,which can be attributed to the embedded TiC particles.These results highlight the potential of SLM in the production of multi-layer metal-ceramic composites for applications that require high strength and ductility of metallic components in addition to the exceptional hardness of the ceramic particles.
基金Project(51001040)supported by the National Natural Science Foundation of ChinaProject(200802130014)supported by Specialized Research Fund for the Doctoral Program of Higher Education,China+1 种基金Project(HIT.NSRIF.2010116)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(HITQNJS 2009022)supported by Development Program for Outstanding Young Teachers in Harbin Institute of Technology
文摘TiAl alloys were produced by investment casting method combined with induction skull melting (ISM) technique. In situ scanning electron microscopy (SEM) was utilized to study the fracture characteristics and crack propagation of a notched investment cast TiAl specimens in tension under incremental loading conditions. The whole process of crack initiation, propagation and failure during tensile deformation was observed and characterized. The results show that the fracture mechanism was sensitive to not only the microcracks near the notched area but also lamellar orientation to loading axis. The high tensile stress leads to the new microcracks nucleate along lamellar interfaces of grains with favorable orientation when local stress intensity reaches the toughness threshold of the material. Thus, both plasticity and high tensile stress are required to cause notched TiAl failure.
基金Project(51201058)supported by the National Natural Science Foundation of ChinaProjects(E2010000941,E2014209009)supported by Hebei Provincial Natural Science Foundation of China
文摘ZrMn2 alloy was electro-synthesized directly from cathode pellets compacted with powdered mixture of MnO2 and ZrO2 in molten calcium chloride. Sintering temperature, cell voltage and electrolysis time were the dominant factors that affected the characteristics of the final product. The results confirmed the formation of pure ZrMn2 alloy through the electro-deoxidation of the mixed oxide pellets at 3.1 V for 12 h in 900 °C CaCl2 melt. The X-ray diffraction(XRD) and cyclic voltammetry analysis suggested that the electro-deoxidation proceeded from the reduction of manganese oxides to Mn, followed by ZrO2 or CaZrO3 reduction on the pre-formed Mn to ZrMn2 alloy. The cyclic voltammetry measurements using powder microelectrode showed that the prepared ZrMn2 alloy has a good electrochemical hydrogen storage property.
基金Projects(51174121,51274125)supported by the National Natural Science Foundation of ChinaProject(2010R50016-30)supported by Zhejiang Province Science and Technology Innovation Team of Key Projects,ChinaProject supported by the K.C.Wong Magna Fund of Ningbo University,China
文摘The effectsof melt overheating degree on the undercooling degree and resultant solidification structures of Nd9Fe85-xTi4C2Bx(x=10, 12) glass-forming alloyswerestudied by differential thermal analysis combining with solidification structure analysis. The results indicate that the undercooling degree of Nd9Fe85-xTi4C2Bx(x=10, 12) alloys significantly increaseswith the rise of melt overheating degree, and two overheating degree thresholds corresponding to the drastic increase of the mean undercooling degree are found for each of the alloys. The existence of two turning points of the mean undercooling degreescan be linked to the structure transitions inside the overheated melts, which result in the evident increase of volume fraction of amorphous phasein the solidified structures.
基金Project(USCAST2012-15) supported by the SAST-SJTU Joint Research Centre of Advanced Aerospace TechnologyProject(B type,14QB1403200) supported by the Shanghai Rising-Star Program,China+1 种基金Projects(20120073120011,20130073110052) supported by the Research Fund for the Doctoral Program of Higher Education of ChinaProject(IPP9084) supported by IPP program in SJTU,China
文摘The effect of complex melt-refining treatment (melt flux incorporating with rotating gas bubble stirring) on microstructure and mechanical behavior of the sand-cast Mg-10Gd-3Y-0.5Zr alloy was investigated. In addition, the melt purifying mechanism of the complex melt-refining treatment for the sand-cast alloy was discussed systematically. The results show that the new melt-refining method can significantly improve melt quality and mechanical behavior of the tested alloy, i.e., compared to the reference unpttdfied alloy, the volume fraction of inclusions decreased from 0.47% to 0.28%, the ultimate tensile strength and elongation for T6-treated alloy increased from 245 MPa and 0.7% to 312 MPa and 4.5%, respectively. Especially, combining 1% flux with rotating gas bubble stirring can get even better purifying effectiveness than conventional sole 2% flux purification; the use of melt flux decreased by 50% and significantly reduced environmental pollution.
文摘The joining of Mg alloy to steel was realized by metal inert-gas arc welding, and the weld thermal cycle characteristics and Mg-steel joints were investigated. The results show that the temperature distribution in the joints is uneven. Mg alloy welds present a fine equiaxed grain structure. There exists a transition layer consisting mainly of AlFe, AlFe3 and Mg(Fe, Al)2O4 phases at Mg/steel interface, and it is the weakest link in Mg?steel joints. The welding heat input and weld Al content have the significant effect on the joint strength. The joint strength increases with increasing the heat input from 1680 J/cm to 2093 J/cm, due to promoting Mg/steel interface reaction. When weld Al content is increased to 6.20%, the joint strength reaches 192 MPa, 80% of Mg alloy base metal strength. It is favorable to select the suitable welding heat input and weld Al content for improving joint strength.
基金Project(51301143)supported by the National Natural Science Foundation of ChinaProject(2014M560727)supported by the National Postdoctoral Foundation of China+1 种基金Project(2015GZ0228)supported by the Sichuan Province Science-Technology Support Plan,ChinaProject(2682014CX001)supported by the Science and Technology Innovation Project of SWJTU University,China
文摘Flow behaviors of spray forming low solvus high refractory (LSHR) alloy were investigated using hot compression tests performed on a Gleeble?3500 thermal mechanical simulator at temperatures of 1020?1150 °C and strain rates of 0.0003?1.0 s?1. The constitutive equation was established, power dissipation (η) maps and hot processing maps were plotted. The microstructure evolution and dislocation distribution of domains with different values of η in power dissipation maps were also observed. The results show that the flow stress increases with decreasing temperature and increasing strain rate. The activation energy of the spray forming LSHR alloy is 1243.86 kJ/mol. When the value of η is 0.36 at the strain of 0.5, the domain in the processing map shows characteristics of typical dynamic recrystallization (DRX) and low dislocation density. According to the microstructure evolution and processing maps, the optimum processing condition for good hot workability of spray forming LSHR alloy can be summed up as:temperature range 1110?1150 °C; strain rate range 0.01?0.3 s?1.
文摘The microstructure evolution, mechanical and corrosion properties of Al-11Si-2Cu-0.8Zn die cast alloy treated with Bi, Sb and Sr additions were investigated. The results of mechanical testing showed that all additions increased impact toughness, ultimate tensile strength, and elongation of the alloy as a result of change in eutectic Si morphology. The analysis of fracture surfaces revealed that with addition of Sr and to lesser extent Bi and Sb, the alloy exhibited a predominantly ductile fracture rather than quasi-cleavage brittle fracture. Moreover, with the additions of Sr, Bi and Sb, the quality index increased to 164.7 MPa, 156.3 MPa and 152.6 MPa respectively from 102 MPa for the base alloy. Polarization corrosion tests conducted in sodium chloride solution showed that the corrosion potential shifted to more negative values with additions of Sb, Bi and Sr, respectively. Corrosion immersion tests also revealed that the element additions have a detrimental effect on the corrosion rate of alloys, due to the increase of boundaries between the Al and eutectic Si phases.
基金Project(AWPT08-10)supported by the Open Fund of the State Key Laboratory of Advanced Welding Production Technology in Harbin Institute of Technology,ChinaProject(mmlab0706)supported by the Open Fund of the State Key Laboratory of Materials Modification by Laser,Ion and Electron Beams in Dalian University of University,ChinaProject(0710908-05-K)supported by the Research Funds of the Guangxi Key Laboratory of Information Materials in Guilin University of Electronic Technology,China
文摘To improve the wear and corrosion properties of AZ91D magnesium alloys,Cu-based amorphous composite coatings were fabricated on AZ91D magnesium alloy by laser cladding using mixed powders of Cu47Ti34Zr11Ni8 and SiC.The wear and corrosion behaviours of the coatings were investigated.The wear resistance of the coatings was evaluated under dry sliding wear condition at room temperature.The corrosion resistance of the coatings was tested in 3.5%(mass fraction) NaCl solution.The coatings exhibit excellent wear resistance due to the recombined action of amorphous phase and different intermetallic compounds.The main wear mechanisms of the coatings and the AZ91D sample are different.The former is abrasive wear and the latter is adhesive wear.The coatings compared with AZ91D magnesium alloy also exhibit good corrosion resistance because of the presence of the amorphous phase in the coatings.
基金Supported by the Research Fund of Gaziosmanpasa University (No.2003/42).
文摘Stearic acid (67.83℃) and myristic acid (52.32℃) have high melting temperatures that can limit their use as phase change material (PCM) in low temperature solar heating applications such as solar space and greenhouse heating in regard to climatic requirements. However, their melting temperatures can be adjusted to a suitable value by preparing a eutectic mixture of the myristic acid (MA) and the stearic acid (SA). In the present study, the thermal analysis based on differential scanning calorimetry (DSC) technique shows that the mixture of myristic acid (MA) and stearic acid (SA) in the respective composition (by mass) of 64% and 36% forms a eutectic mixture having melting temperature of 44.13℃ and the latent heat of fusion of 182.4J·g-1. The thermal energy storage characteristics of the MA-SA eutectic mixture filled in the annulus of two concentric pipes were also experimentally established. The heat recovery rate and heat charging/discharging fractions were determined with respect to the change in the mass flow rate and the inlet temperature of heat transfer fluid. Based on the results obtained by DSC analysis and by the heat charg- ing/discharging processes of the PCM, it can be concluded that the MA-SA eutectic mixture is a potential material for low temperature thermal energy storage applications in terms of its thermo-physical and thermal characteristics.
基金Project(50975222)supported by the National Natural Science Foundation of ChinaProject(2014ko8-34)supported by the Industrial Research Project of Shaanxi Province,China
文摘To improve the mechanical properties of Ti6Al4V alloy prepared by selective laser melting(SLM)process,the precision forging was conducted at950°C and different strains and strain rates.The microstructure evolution of as-built samples and forged samples in both horizontal and vertical sections was visualized and analyzed by optical microscope and X-ray diffraction.The microstructure was improved by the precision forging and subsequent water quenching.The porosity in each section was accounted.It can be seen that high strain rate and large deformation result in low porosity,consequently contributing to a better fatigue performance.The micro-hardness was lowered after precision forging and water quenching,while the difference of microhardness between the horizontal and vertical sections became smaller,which illustrated that this process can improve the anisotropy of structural components fabricated by SLM.
基金Project(51371041) supported by Chinese Scholarship Council and the National Natural Science Foundation of China
文摘The γ-TiAl based Ti.Al.Mn.Nb alloys with different Nb additions were fabricated by selective laser melting (SLM) on the TC4 substrate. The effects of Nb content on microstructure and properties of the alloys were investigated. The results reveal that the alloys consist of γ-TiAl phase with tetragonal lattice structure and α2-Ti3Al phase with hcp lattice structure, and show a sequential structure change from near full dendrite to near lamellar structure with the increase of Nb addition. Owing to the higher Nb content in γ-TiAl phase and the formation of near lamellar structure, the alloy with 7.0 at.% Nb addition has the best combination of properties among the studied alloys, namely, not only a high hardness of HV 2000, a high strength of 1390 MPa and a plastic deformation of about 24.5%, but also good tribological properties and high-temperature oxidation resistance.
基金Projects (50871081,51002117,51071117) supported by the National Natural Science Foundation of China
文摘Melt-spun Al75-xSi25Crx (x=2, 4, 7, 10, mole fraction, %) alloys were investigated as anode materials for lithium-ion batteries. The as-quenched ribbons consist of nano-grains and metallic glass. The electrochemical measurements reveal that an activation behavior is exhibited in the anodes. The specific capacity of the A173Si25Cr2 anodes can reach a maximum of 1119 mA.h/g and maintain at 586 mA·hg after 30 cycles. A more stable cycle performance is shown and a capacity loss is only 24% over 30 cycles for Al71Si25Cr4. The intermetallic compounds with Li cannot be detected in the lithiated anodes. After the ribbons were annealed, the specific capacities become much lower due to the formation of inert Al13SiaCr4, and an A1Li phase can be tested in the lithiated anodes. The Cr dissolved in the non-equilibrium alloys causes low lithiation activity and strong structure stability, which could be the main reason of the activation and a restriction of structure evolution.
基金Project(51901207) supported by the National Natural Science Foundation of ChinaProject(2018M632796) supported by the China Postdoctoral Science FoundationProjects(19A430024, 21A430037) supported by the Plan of Henan Key Scientific Research Project of Universities,China。
文摘The Al-3.40Mg-1.08Sc alloy plates were manufactured by selective laser melting(SLM) at platform temperatures of 35 ℃ and 200 ℃, respectively, and the corrosion performance of them was studied along height direction. The results show that the corrosion resistance of the alloy plate built at platform temperature of 35 ℃ along height direction is basically the same due to a uniform microstructure;While the corrosion resistance of the alloy plate built at platform temperature of 200 ℃ along height direction is different. The evolution of microstructure and the distribution of secondary phases are investigated, and the results show that the Cu-rich phases in alloy play a key role on corrosion performance. At higher platform temperature, the cooling rate is relative slow and a certain degree of in situ ageing leads to the significantly different distribution of Cu-rich phases along grain boundary. Specimens built at the platform temperature of 200 ℃ are inclined to locate at the crossed grain boundary, rather than continuous segregation of Cu-rich phases along grain boundary that is built at platform temperature of 35 ℃. Therefore, the corrosion resistance of Al-3.40Mg-1.08Sc alloy plate manufactured at platform temperature of 200 ℃ is higher, and presents a gradually decreasing trend along height direction.
基金Project(2006AA03Z339)supported by the National High-tech Research and Development Program of ChinaProject(50571057)supported by the National Natural Science Foundation of ChinaProject(08520740500)supported by Science and Technology Commission of Shanghai Municipality,China
文摘Tin nanoparticles with different size distribution were synthesized using chemical reduction method by applying NaBH4 as reduction agent.The Sn nanoparticles smaller than 100 nm were less agglomerated and no obviously oxidized.The melting properties of these synthesized nanoparticles were studied by differential scanning calorimetry.The melting temperatures of Sn nanoparticles in diameter of 81,40,36 and 34 nm were 226.1,221.8,221.1 and 219.5?欲espectively.The size-dependent melting temperature and size-dependent latent heat of fusion have been observed.The size-dependent melting properties of tin nanoparticles in this study were also comparatively analyzed by employing different size-dependent theoretical melting models and the differences between these models were discussed.The results show that the experimental data are in accordance with the LSM model and SPI model,and the LSM model gives the better understanding for the melting property of the Sn nanoparticles.
基金National Natural Science Foundation of China(51975036)Guangdong Province Key R&D Project(2018B090904004)。
文摘Ti6Al4V alloy manufactured by electron powder bed fusion(EPBF)was separately heat-treated by stress-relief annealing at 600℃,annealing at 800℃,and solid solution at 920℃ for 1 h.Then,the friction and wear tests were conducted on the samples before and after heat treatment to analyze the properties and mechanism of friction and wear behavior.Results show that the sample annealed at 600℃ for 1 h has the optimal wear resistance,and the wear mass loss reduces by 44%.The sample annealed at 800℃ for 1 h possesses the optimal anti-friction performance,and the coefficient of friction reduces by 14%.This research provides a simple heat treatment method to improve the friction and wear resistance of Ti6Al4V alloy manufactured by EPBF.
基金the National Natural Science Foundation of China(Nos.51935014,82072084,and 81871498)the Jiangxi Provincial Natural Science Foundation of China(Nos.20192ACB20005 and 2020ACB214004)+4 种基金the Jiangxi Provincial Key R&D Program(No.20201BBE51012)the Guangdong Provincial Higher Vocational Colleges&Schools Pearl River Scholar Funded Scheme(2018)the China Postdoctoral Science Foundation(No.2020M682114)the Open Research Fund of Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technologythe Project of Hunan Provincial Science and Technology Plan(No.2017RS3008),China。
文摘Zinc(Zn)has recently been recognized as a promising bone repair material due to its inherent biodegradability and favorable biocompatibility.In this work,rare earth neodymium(Nd)was introduced into a Zn-based alloy fabricated using a laser powder bed fusion(LPBF)process.Results showed that addition of Nd significantly improved the melt fluidity and reduced the evaporation of Zn,thereby achieving parts with a high densification rate of 98.71%.Significantly,the Nd alloying treatment effectively refined the grain size from 25.3 to 6.2μm.Nd Zn5 eutectics precipitated and contributed to a second-phase strengthening effect.As a result,the tensile strength increased to(119.3±5.1)MPa and the Vickers hardness to(76.2±4.1).Moreover,the Zn–Nd alloy exhibited good anti-inflammatory activity,as the Nd ions released during degradation had a strong affinity with cell membrane phospholipids and consequently inhibited the release of inflammatory cytokines.It also presented favorable cytocompatibility,showing great potential as a bone repair material.