Unipol流化床反应器结块原因分析及预防

研究分析了大庆LLDPE装置结块、熔床事故的原因,主要是由原材料的杂质、催化剂的配制质量、共聚单体的浓度、流化气速和床层料位高度控制不当所至。文章还提出了预防结块的措施,并指出了操作要点。

Effect of process parameters on microstructure and mechanical properties of a nickel-aluminum-bronze alloy fabricated by laser powder bed fusion

This work investigated the effect of process parameters on densification,microstructure,and mechanical properties of a nickel-aluminum-bronze(NAB)alloy fabricated by laser powder bed fusion(LPBF)additive manufacturing.The LPBF-printed NAB alloy samples with relative densities of over 98.5%were obtained under the volumetric energy density range of 200−250 J/mm^(3).The microstructure of the NAB alloy printed in both horizontal and vertical planes primarily consisted ofβ'martensitic phase and bandedαphase.In particular,a coarser-columnar grain structure and stronger crystallographic texture were achieved in the vertical plane,where the maximum texture intensity was 30.56 times greater than that of random textures at the(100)plane.Increasing the volumetric energy density resulted in a decrease in the columnar grain size,while increasing the amount ofαphase.Notably,β_(1)'martensitic structures with nanotwins and nanoscaleκ-phase precipitates were identified in the microstructure of LPBF-printed NAB samples with a volumetric energy density of 250 J/mm^(3).Furthermore,under optimal process parameters with a laser power of 350 W and scanning speed of 800 mm/s,significant improvements were observed in the microhardness(HV 386)and ultimate tensile strength(671 MPa),which was attributed to an increase in refined acicular martensite.

Effect of Ni on microstructure and mechanical properties of Al−Mg−Si alloy for laser powder bed fusion

The microstructures and mechanical properties were systematically studied for the high-strength Al−5Mg_(2)Si−1.5Ni alloy fabricated by laser powder bed fusion(L-PBF).It is found that the introduction of Ni(1.5 wt.%)into an Al−5Mg_(2)Si alloy can significantly improve the L-PBF processibility and provide remarkable improvement in mechanical properties.The solidification range of just 85.5 K and the typical Al−Al3Ni eutectics could be obtained in the Ni-modified Al−5Mg_(2)Si samples with a high relative density of 99.8%at the volumetric energy density of 107.4 J/mm^(3).Additionally,the refined hierarchical microstructure was mainly characterized by heterogeneousα-Al matrix grains(14.6μm)that contain the interaction between dislocations and Al−Al3Ni eutectics as well as Mg_(2)Si particles.Through synergetic effects of grain refinement,dislocation strengthening and precipitation strengthening induced by Ni addition,the L-PBFed Al−5Mg_(2)Si−1.5Ni alloy achieved superior mechanical properties,which included the yield strength of(425±15)MPa,the ultimate tensile strength of(541±11)MPa and the elongation of(6.2±0.2)%.

Effects of tantalum addition on microstructure and properties of titanium alloy fabricated by laser powder bed fusion

The expanding of material library of laser powder bed fusion(L-PBF)is of great significance to the development of material science.In this study,the biomedical Ti-13Nb-13Zr powder was mixed with the tantalum particles(2 wt%−8 wt%)and fabricated by L-PBF.The microstructure consists of aβmatrix with partially unmelted pure tantalum distributed along the boundaries of molten pool owing to the Marangoni convention.Because the melting process of Ta absorbs lots of energy,the size of molten pool becomes smaller with the increase of Ta content.The fine microstructure exists in the center of melt pool while coarse microstructure is on the boundaries of melt pool because of the existence of heat-affected zone.The columnar-to-equiaxed transitions(CETs)happen in the zones near the unmelted Ta,and the low lattice mismatch induced by solid Ta phase is responsible for this phenomenon.The recrystallization texture is strengthened while the fiber texture is weakened when the tantalum content is increased.Due to the formation of refined martensiteα′grains during L-PBF,the compressive strengths of L-PBF-processed samples are higher than those fabricated by traditional processing technologies.The present research will provide an important reference for biomedical alloy design via L-PBF process in the future.

Influence of Post-Treatment Process on Microstructure and Properties of Laser Additively Manufactured Nickel-Based Superalloy

Defects such as cracks and micropores exist in nickel-based superalloy during laser powder bed fusion(LPBF),hindering their application in various fields.Hot isostatic pressing(HIP)was combined with conventional heat treatment(HT)to obtain LPBF nickel-based superalloy parts with ideal properties and fewer defects.The results show that HIP process can improve the densification,while the conventional HT can eliminate the micro-defects to improve the mechanical properties.After HIP treatment,the defect volume fraction of LPBF specimens decreases.After HT,the defect content of HIP+HT specimens increases slightly.After post-treatment,the hardness shows a decreasing trend,and the tensile strength and post-break elongation of HIP+HT specimens increase to 1326 MPa and 21.3%,respectively,at room temperature.

Effect of Heat Treatments on Tribology Property of Ti6Al4V Alloy Under Dry Friction

Ti6Al4V alloy manufactured by electron powder bed fusion(EPBF)was separately heat-treated by stress-relief annealing at 600℃,annealing at 800℃,and solid solution at 920℃ for 1 h.Then,the friction and wear tests were conducted on the samples before and after heat treatment to analyze the properties and mechanism of friction and wear behavior.Results show that the sample annealed at 600℃ for 1 h has the optimal wear resistance,and the wear mass loss reduces by 44%.The sample annealed at 800℃ for 1 h possesses the optimal anti-friction performance,and the coefficient of friction reduces by 14%.This research provides a simple heat treatment method to improve the friction and wear resistance of Ti6Al4V alloy manufactured by EPBF.

Two-Dimensional Mathematical Model and Numerical Simulation Describing the Melting Process of Cylindrical Basalt Bed

A two-dimensional mathematical model was built to describe the melting process of cylindrical basalt particle bed in a crucible. The melting processes with respect to the factors of thermal boundary conditions and particle sizes of basalt were simulated by using the numerical method (FDM). The governing equations were discretized in tridiagonal matrix form and were solved by using the tridiagonal matrix algorithm (TDMA) as well as the alternative direction implicit (ADI) solver. The temperature distribution, the moving law of the two dimensional phase-change boundaries, the thermal current distribution were given through the numerical simulation. The results provided a theoretical basis for deciding heating procedure, for evaluating power import and controlling furnace temperature and for predicting basalt melting states etc. In the experiment, an electrical furnace was designed based on the computations. It has been proved that the simulation results are reasonably coincident with the experimental data.

Physicochemical Properties and Gasification Reactivity of the Ultrafine Semi-char derived from a Bench-scale Fluidized Bed Gasifier

Zhtmdong coalfield is the largest intact coalfield worldwide and fluidized bed gasification has been considered as a promising way to achieve its clean and efficient utilization. The purpose of this study is to investigate the phy- sicochemical properties and gasification reactivity of the ultrafme semi-char, derived from a bench-scale fluidized bed gasifier, using Zhundong coal as fuel. The results obtained are as follows. In comparison to the raw coal, the carbon and ash content of the semi-char increase after partial gasification, but the ash fusion temperatures of them show no significant difference. Particularly, 76.53% of the sodium in the feed coal has released to the gas phase after fluidized bed gasification. The chemical compositions of the semi-char are closely related to its particle size, attributable to the distinctly different natures of diverse elements. The semi-char exhibits a higher graphitization degree, higher BET surface area, and richer meso- and macropores, which results in superior gasification reactiv- ity than the coal char. The chemical reactivity of the semi-char is significantly improved by an increased gasifica- tion temperature, which suggests the necessity of regasification of the semi-char at a higher temperature. Conse- quently, it will be considered feasible that these carbons in the semi-char from fluidized bed gasitiers are rec- laimed and reused for the gasification process.