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自耗电极电渣熔铸分步成型曲轴毛坯工艺 被引量:4
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作者 张振国 《特种铸造及有色合金》 CAS CSCD 北大核心 2005年第5期299-301,共3页
采用分步(部分 整体)成型工艺,电渣熔铸出大直径内燃机曲轴毛坯,并测定了铸件的化学成分及非金属夹杂和低倍组织。电渣熔铸的工艺要点是采用熔点低、流动性好的四元渣系[质量分数为( 2 0 %~3 0 % )的CaF2 、( 2 0 %~3 0 % )的Al2 O3 ... 采用分步(部分 整体)成型工艺,电渣熔铸出大直径内燃机曲轴毛坯,并测定了铸件的化学成分及非金属夹杂和低倍组织。电渣熔铸的工艺要点是采用熔点低、流动性好的四元渣系[质量分数为( 2 0 %~3 0 % )的CaF2 、( 2 0 %~3 0 % )的Al2 O3 、( 1 5 %~2 0 % )的CaO、( 1 5 %~2 0 % )的MgO] ,并对其进行预熔处理除氢,通过提高渣的纯度来防止熔接区夹渣;采用冷却能力较强的紫铜做结晶器工作面,冷却水压>0 .5MPa ,流速>4m/s ,结晶器出水温度<5 0℃,为防止裂纹,结晶器采用柔性连接技术。结果表明:电渣熔铸件成分均匀,组织致密,疏松与偏析大为减少,硫含量降低6 0 % ,磷含量降低2 0 % ;铸后采用80 0℃退火,可得到良好的强韧性配合。 展开更多
关键词 自耗电极 电渣熔铸 分步成型 预处理 熔接区
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Microstructures and mechanical properties of laser welded wrought fine-grained ZK60 magnesium alloy 被引量:1
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作者 严红革 赵嫱 +2 位作者 陈瓶 陈吉华 苏斌 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2015年第2期389-396,共8页
Fine-grained ZK60 magnesium alloy sheets of 2.0 mm in thickness were successfully joined by laser beam welding (LBW). The effects of welding parameters including laser power and welding speed on the microstructures ... Fine-grained ZK60 magnesium alloy sheets of 2.0 mm in thickness were successfully joined by laser beam welding (LBW). The effects of welding parameters including laser power and welding speed on the microstructures and mechanical properties of the joints were investigated. A sound bead, with the ultimate tensile strength (UTS) of 300 MPa and elongation of 12.0%, up to 92.5% and 65% of those of the base metal, respectively, is obtained with the optimized welding parameters. No liquation cracking is visible in the partially melted zone (PMZ) owing to the inhibitory action of the fine dispersed precipitates and the fine-grained microstructure in the as-rolled magnesium alloy sheets. The fusion zone (FZ) is featured with the equiaxed dendritic grains of the average grain size about 8 μm, which are similar to those in the heat affected zone (HAZ), and this contributes to the relatively high joint efficiency. 展开更多
关键词 ZK60 magnesium alloy fine grain size laser beam welding heat affected zone partially melted zone
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Liquation cracking in laser beam welded joint of ZK60 magnesium alloy 被引量:3
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作者 俞照辉 严红革 +2 位作者 尹绪雨 李颖 闫国华 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2012年第12期2891-2897,共7页
The ZK60 magnesium alloy plates were welded by laser beam welding (LBW) and the microstructures in the partially melted zone (PMZ) of welded joints were investigated. For the as-cast alloy, the eutectoid mixtures alon... The ZK60 magnesium alloy plates were welded by laser beam welding (LBW) and the microstructures in the partially melted zone (PMZ) of welded joints were investigated. For the as-cast alloy, the eutectoid mixtures along grain boundaries (GBs) in the PMZ are liquefied during welding, and their re-solidified materials present hypoeutectic characters, which lead to more severe segregation of the Zn element along GBs, and thus enhance the cracking tendency of the PMZ. The main reasons for liquation cracking of PMZ are described as that the absence of liquid at the terminal stage of solidification leads to the occurrence of shrinkage cavities in PMZ, from which liquation cracking initiates, and propagates along the weakened GBs under the tensile stress originating from solidification shrinkage and thermal contraction. Lower heat input can reduce the cracking tendency, and the plastic processing such as rolling also contributes to the mitigation of PMZ liquation cracking by reducing the size of eutectoid phases and changing their distribution in the base metal. 展开更多
关键词 magnesium alloy ZK60 alloy laser beam welding partially melted zone liquation cracking
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