Structural uniformity is an important parameter influencing physical and mechanical properties of lotus-type porous metals prepared by directional solidification of metal-gas eutectic (Gasar). The effect of superheat ...Structural uniformity is an important parameter influencing physical and mechanical properties of lotus-type porous metals prepared by directional solidification of metal-gas eutectic (Gasar). The effect of superheat on structural uniformity as well as average porosity, pore morphology of porous metals was studied. The experimental results show that, when the superheat is higher than a critical value (ΔTc), the bubbling or boiling phenomenon will occur and the gas bubbles will form in the melt and float out of the melt. As a result, the final porosity will decrease. In addition, a higher superheat will simultaneously cause a non-uniform porous structure due to the pores coalescence and bubbling phenomenon. Finally, a theoretical model was developed to predict the critical superheat for the hydrogen to escape from the melt and the corresponding escapement ratio of hydrogen content. Considering the escapement of hydrogen, the predicted porosities are in good agreement with the experimental results.展开更多
The microstructure evolution and mechanical properties of a ZK60 magnesium alloy produced by the semi-solid thermal transformation (SSTT) route and the recrystallization and partial melting (RAP) route were studie...The microstructure evolution and mechanical properties of a ZK60 magnesium alloy produced by the semi-solid thermal transformation (SSTT) route and the recrystallization and partial melting (RAP) route were studied, respectively. The microstructure evolution during partial remelting was studied at different temperatures for different time. The tensile mechanical properties of thixoformed components by the two routes at room temperature were examined. The results show that coalescence is dominant in the SSTT alloy and Ostwald ripening is dominant in the RAP alloy. Compared with the SSTT route, the RAP route can produce finer semi-solid microstructure under the similar isothermal holding condition. The microstructure of the RAP alloy is much more spheroidized compared with the SSTT alloy. Thixoforming for the ZK60 magnesium alloy produced by the SSTT and RAP route results in successful filling of the die, and the thixoforming process improves the mechanical properties of ZK60 magnesium alloy. The RAP alloy shows significantly advantageous mechanical properties over that of the SSTT alloy.展开更多
In the present paper,the fundamental research on the properties of boron-rich slag melting separated from boron-bearing iron concentrate was performed.The melting and fluidity of B2O3–MgO–SiO2–FeO slag system,cryst...In the present paper,the fundamental research on the properties of boron-rich slag melting separated from boron-bearing iron concentrate was performed.The melting and fluidity of B2O3–MgO–SiO2–FeO slag system,crystallization of separated boron-rich slag and factors on the extraction efficiency of boron-rich slag were systematically investigated.B2O3 content would heavily affect the melting and fluidity property of boron-rich slag.Generally,FeO could improve the melting and fluidity property of boron-rich slag.Boron-containing crystalline phase mainly precipitated in temperature range from 1200°C to 1100°C.Higher smelting temperature and B2O3 reduction ratio were negative for the extraction of boron.The cooling rate of 10–20°C/min was better for the crystallization of boron-containing crystalline phase.Based on the obtained experimental results,the optimum operating parameters for the development of pyrometallurgical boron and iron separation process and further boron-rich slag cooling process were proposed.展开更多
Microencapsulated n-alkanes as energy- storage materials have promising application prospects. The ndcrocapsules containing 100 - 50 wt% of n - octadecane, 0 -20 wt% of paraffin and 0 - 30 wt% of cyclohexane were synt...Microencapsulated n-alkanes as energy- storage materials have promising application prospects. The ndcrocapsules containing 100 - 50 wt% of n - octadecane, 0 -20 wt% of paraffin and 0 - 30 wt% of cyclohexane were synthesized by in-situ polymerization using melamine- formaldehyde polymer as shell. Cyclohexane was removed after heat-treated the microcapsules at 100℃. The morphologies, cell parameters, phase change properties, thermal stable temperatures of these microcapsules were examined. The diameters of these microcapsules are lower than 5 μm. The effect of paraffin in the microcapsules on the cell parameters of n-octadecane is negligible. The paraff'm is effectively used as a nucleating agent to decrease the degree of supercooling. The melting enthalpy is decreased from 132 J/g to 111 J/g due to the increase of the cyclohexane contents. The thermal stable temperature is enhanced 6 - 16℃ after heat-treated the microcapsules at 160℃ for 30 min.展开更多
Glasses based on ZnO-Bi_2O_3-B_2O_3 system are expected to be a new kind of sealing glasses because of their low melting temperature and other properties.In order to reveal the effect of B_2O_3 on the rheological beha...Glasses based on ZnO-Bi_2O_3-B_2O_3 system are expected to be a new kind of sealing glasses because of their low melting temperature and other properties.In order to reveal the effect of B_2O_3 on the rheological behavior of ZnO-Bi_2O_3-B_2O_3 system glass melt,the properties of viscosity,thermal expansion,fluxion property and wetting process between cylinder samples and stainless steel were investigated with the rotating crucible viscometer,dilato meter and high-temperature microscope.The structure of sintered glass samples was investigated with scanning electron microscope.The results show that the B_2O_3 content increasing in B_1-B_3 at the given temperature between 400 ℃ and 500 ℃ leads to the increasing of the sample viscosity.When the amount of B_2O_3 increases from 5.24%to 9.24%(mass fraction),the coefficients of thermal expansion of glass samples decrease smoothly from 10.94×10^(-6) to10.71×10^(-6) and 10.38×10^(-6) ℃^(-1) respectively.In the case of sealing temperature,its value increases from 453 ℃ to 494 ℃.ZnO-Bi_2O_3-B_2O_3 system low-melting glass powder sintering was with viscous liquid to participate,which could make the densification of glass sample more effective and more efficient.With the content of B_2O_3 increasing,the wetting angle between the glasses samples and stainless steel could also increase,and the resulting appropriate sealing temperature range is 460-490 ℃.展开更多
A comparative study on the corrosion resistance of NiFe_2O_4 ceramic inert anode for aluminum electrolysis prepared in the different sintering atmosphere was carried out in Na_3AlF_6-Al_2O_3 melt.The results show that...A comparative study on the corrosion resistance of NiFe_2O_4 ceramic inert anode for aluminum electrolysis prepared in the different sintering atmosphere was carried out in Na_3AlF_6-Al_2O_3 melt.The results show that the corrosion rates of NiFe_2O_4 ceramic inert anodes prepared in the vacuum and the atmosphere with oxygen content of 1×10^(-2) are 6.08 cm/a and 2.59 cm/a,respectively.A densification layer is formed at the surface of anode due to some reactions which produce aluminates.For the anode prepared in the atmosphere with oxygen content of 1×10^(-2),the thickness of the densification layer(about 50 μm) is thicker than that(about 20 μm) formed at the surface of anode prepared in the vacuum.The content of NiO and Fe(Ⅱ) in Ni(Ⅱ)x Fe(Ⅱ)1-x Fe(Ⅲ)_2O_4 increases with the decrease of the oxygen content of sintering atmosphere,which reduces the corrosion resistance of the material.展开更多
Based on the concept of melt residual bonds, a calculating model quantitatively describing the evolution of the residual bond structure of titanium melt at the melting point or in a certain range above the melting poi...Based on the concept of melt residual bonds, a calculating model quantitatively describing the evolution of the residual bond structure of titanium melt at the melting point or in a certain range above the melting point was established; i.e., both the size ds and the bond number n of the residual bond structure decrease monotonously with the increase of temperature. By mathe- matical deduction, a linear relationship between the residual bond structure size ds and the dynamic viscosity 17 of Titanium melt was revealed, i.e., η= 0.876 + 0.471·ds, which is of great significance to the investigation of the relationship between the melt microstructure and the macroscopic properties of metals with high melting temperature.展开更多
基金Project(51271096)supported by the National Natural Science Foundation of ChinaProject(NCET-12-0310)supported by the Program for New Century Excellent Talents in University,Ministry of Education,China
文摘Structural uniformity is an important parameter influencing physical and mechanical properties of lotus-type porous metals prepared by directional solidification of metal-gas eutectic (Gasar). The effect of superheat on structural uniformity as well as average porosity, pore morphology of porous metals was studied. The experimental results show that, when the superheat is higher than a critical value (ΔTc), the bubbling or boiling phenomenon will occur and the gas bubbles will form in the melt and float out of the melt. As a result, the final porosity will decrease. In addition, a higher superheat will simultaneously cause a non-uniform porous structure due to the pores coalescence and bubbling phenomenon. Finally, a theoretical model was developed to predict the critical superheat for the hydrogen to escape from the melt and the corresponding escapement ratio of hydrogen content. Considering the escapement of hydrogen, the predicted porosities are in good agreement with the experimental results.
文摘The microstructure evolution and mechanical properties of a ZK60 magnesium alloy produced by the semi-solid thermal transformation (SSTT) route and the recrystallization and partial melting (RAP) route were studied, respectively. The microstructure evolution during partial remelting was studied at different temperatures for different time. The tensile mechanical properties of thixoformed components by the two routes at room temperature were examined. The results show that coalescence is dominant in the SSTT alloy and Ostwald ripening is dominant in the RAP alloy. Compared with the SSTT route, the RAP route can produce finer semi-solid microstructure under the similar isothermal holding condition. The microstructure of the RAP alloy is much more spheroidized compared with the SSTT alloy. Thixoforming for the ZK60 magnesium alloy produced by the SSTT and RAP route results in successful filling of the die, and the thixoforming process improves the mechanical properties of ZK60 magnesium alloy. The RAP alloy shows significantly advantageous mechanical properties over that of the SSTT alloy.
基金Project(FRF-TP-16-019A1)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(51274033)supported by the National Natural Science Foundation of China
文摘In the present paper,the fundamental research on the properties of boron-rich slag melting separated from boron-bearing iron concentrate was performed.The melting and fluidity of B2O3–MgO–SiO2–FeO slag system,crystallization of separated boron-rich slag and factors on the extraction efficiency of boron-rich slag were systematically investigated.B2O3 content would heavily affect the melting and fluidity property of boron-rich slag.Generally,FeO could improve the melting and fluidity property of boron-rich slag.Boron-containing crystalline phase mainly precipitated in temperature range from 1200°C to 1100°C.Higher smelting temperature and B2O3 reduction ratio were negative for the extraction of boron.The cooling rate of 10–20°C/min was better for the crystallization of boron-containing crystalline phase.Based on the obtained experimental results,the optimum operating parameters for the development of pyrometallurgical boron and iron separation process and further boron-rich slag cooling process were proposed.
基金National Natural Science Foundation of China (No.50573058)Specialized Research Foundation for the Doctoral Program of Higher Education (No.20050058004)
文摘Microencapsulated n-alkanes as energy- storage materials have promising application prospects. The ndcrocapsules containing 100 - 50 wt% of n - octadecane, 0 -20 wt% of paraffin and 0 - 30 wt% of cyclohexane were synthesized by in-situ polymerization using melamine- formaldehyde polymer as shell. Cyclohexane was removed after heat-treated the microcapsules at 100℃. The morphologies, cell parameters, phase change properties, thermal stable temperatures of these microcapsules were examined. The diameters of these microcapsules are lower than 5 μm. The effect of paraffin in the microcapsules on the cell parameters of n-octadecane is negligible. The paraff'm is effectively used as a nucleating agent to decrease the degree of supercooling. The melting enthalpy is decreased from 132 J/g to 111 J/g due to the increase of the cyclohexane contents. The thermal stable temperature is enhanced 6 - 16℃ after heat-treated the microcapsules at 160℃ for 30 min.
基金Project(2012BAA08B04)supported by the National“Twelfth Five-Year”Plan for Science&Technology Support of China
文摘Glasses based on ZnO-Bi_2O_3-B_2O_3 system are expected to be a new kind of sealing glasses because of their low melting temperature and other properties.In order to reveal the effect of B_2O_3 on the rheological behavior of ZnO-Bi_2O_3-B_2O_3 system glass melt,the properties of viscosity,thermal expansion,fluxion property and wetting process between cylinder samples and stainless steel were investigated with the rotating crucible viscometer,dilato meter and high-temperature microscope.The structure of sintered glass samples was investigated with scanning electron microscope.The results show that the B_2O_3 content increasing in B_1-B_3 at the given temperature between 400 ℃ and 500 ℃ leads to the increasing of the sample viscosity.When the amount of B_2O_3 increases from 5.24%to 9.24%(mass fraction),the coefficients of thermal expansion of glass samples decrease smoothly from 10.94×10^(-6) to10.71×10^(-6) and 10.38×10^(-6) ℃^(-1) respectively.In the case of sealing temperature,its value increases from 453 ℃ to 494 ℃.ZnO-Bi_2O_3-B_2O_3 system low-melting glass powder sintering was with viscous liquid to participate,which could make the densification of glass sample more effective and more efficient.With the content of B_2O_3 increasing,the wetting angle between the glasses samples and stainless steel could also increase,and the resulting appropriate sealing temperature range is 460-490 ℃.
基金Projects(51474238,51334002)supported by the National Natural Science Foundation of China
文摘A comparative study on the corrosion resistance of NiFe_2O_4 ceramic inert anode for aluminum electrolysis prepared in the different sintering atmosphere was carried out in Na_3AlF_6-Al_2O_3 melt.The results show that the corrosion rates of NiFe_2O_4 ceramic inert anodes prepared in the vacuum and the atmosphere with oxygen content of 1×10^(-2) are 6.08 cm/a and 2.59 cm/a,respectively.A densification layer is formed at the surface of anode due to some reactions which produce aluminates.For the anode prepared in the atmosphere with oxygen content of 1×10^(-2),the thickness of the densification layer(about 50 μm) is thicker than that(about 20 μm) formed at the surface of anode prepared in the vacuum.The content of NiO and Fe(Ⅱ) in Ni(Ⅱ)x Fe(Ⅱ)1-x Fe(Ⅲ)_2O_4 increases with the decrease of the oxygen content of sintering atmosphere,which reduces the corrosion resistance of the material.
基金supported by the National Basic Research Program of China (Grant Nos. 2007CB613803 and 2007CB613702)
文摘Based on the concept of melt residual bonds, a calculating model quantitatively describing the evolution of the residual bond structure of titanium melt at the melting point or in a certain range above the melting point was established; i.e., both the size ds and the bond number n of the residual bond structure decrease monotonously with the increase of temperature. By mathe- matical deduction, a linear relationship between the residual bond structure size ds and the dynamic viscosity 17 of Titanium melt was revealed, i.e., η= 0.876 + 0.471·ds, which is of great significance to the investigation of the relationship between the melt microstructure and the macroscopic properties of metals with high melting temperature.