For the requirement of safe and stable operation,the combined sealing structure was used for reciprocating motion in the deep sea high-pressure environment,and the effects of different seawater depths and shaft moveme...For the requirement of safe and stable operation,the combined sealing structure was used for reciprocating motion in the deep sea high-pressure environment,and the effects of different seawater depths and shaft movement speed on the sealing performance of the combined sealing structure were studied.The change rule of the sealing performance of the combined sealing structure of reciprocating motion under different working conditions is proved.The study shows that in the combined sealing structure of reciprocating movement,the Von Mises stress and the contact stress of the O-ring varies with the direction of the shaft movement.The Von Mises stress and contact stress of the O-ring,the Von Mises stress and the contact stress on each sealing lip of the slip ring gradually increase with the increasing of seawater depths.At the same time,the Von Mises stress of the O-ring which in the process of the shaft upward movement is greater than the shaft downward movement,making the shaft upward movement more likely to cause the O-ring relaxation and fatigue.The shaft movement speed has no significant influence on the Von Mises stress and contact stress of the O-ring.The research results provide theoretical guidance and technical support for the selection and optimization of the geometrical parameters of the combined sealing structure in the deep-sea high-pressure environment.展开更多
Alumina was joined with graphite by active metal brazing technique at 895,900,905,and 910 ℃ for 10 min in vacuum of0.67 mPa using Ti-Cu-Ag(68.8Ag-26.7Cu-4.5Ti;mass fraction,%) as filler material.The brazed samples ...Alumina was joined with graphite by active metal brazing technique at 895,900,905,and 910 ℃ for 10 min in vacuum of0.67 mPa using Ti-Cu-Ag(68.8Ag-26.7Cu-4.5Ti;mass fraction,%) as filler material.The brazed samples were thermal cycled between 30 and 600 ℃ and characterized.X-ray diffraction results show strong reaction between titanium and carbon as well as titanium and alumina.Scanning electron microscopy and helium leak tests show that the initial and thermal cycled brazed samples are devoid of cracks or anv other defects and hermeticity in nature.Brazing strength of the joints is found to be satisfactory.展开更多
To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of...To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of three materials of pressure packing seals are measured in a refitted vertical gas compressor. The rings are made of common filled polytetrafiuroethylene (Filled PTFE), PTFE reinforced with 30% mass fraction carbon fiber (30%CF^PTFE), and carbon-carbon composites infiltrated with PTFE (C/C+PTFE), respectively. It is found that packing rings will periodically vibrate with the periodic vibration of pressure packing after the travel direction of motion abruptly turns to the reverse direction. Furthermore, the amplitude of vibration slows down with the increasing crank angle. Approximate value of friction force is available by multiple-point fast Fourier transformation (FFT) employed to process the experimental results by reducing the impact of vibration to a great extent. Of three materials of rings employed in experiments, Filled PTFE presents minimal leakage rate accom- panied with maximum power consumption. And 30%CF+PTFE exhibits minimum friction power and moderate leakage rate. As for C/C+PTFE, its high mechanical and thermal properties are favorable factors to enhance the ability of operating under high pressure and velocity and to improve the wear resistance. Unfortunately, this also leads to a large leakage rate. Comprehensive consideration should be taken into to evaluate the availability, reliability and service life for a type of packing ring under dry running conditions.展开更多
基金supported by the National Natural Science Foundation of China (Grant No.51705145, 51779092)the National Key Research and Development Program of China (Grant No.2016YFC0300502 and No.2017YFC0307501)+1 种基金Natural Science Foundation of Hunan Province of China (Grant No.2019JJ50182)Research Foundation of Education Bureau of Hunan Province (Grant No.18B205)
文摘For the requirement of safe and stable operation,the combined sealing structure was used for reciprocating motion in the deep sea high-pressure environment,and the effects of different seawater depths and shaft movement speed on the sealing performance of the combined sealing structure were studied.The change rule of the sealing performance of the combined sealing structure of reciprocating motion under different working conditions is proved.The study shows that in the combined sealing structure of reciprocating movement,the Von Mises stress and the contact stress of the O-ring varies with the direction of the shaft movement.The Von Mises stress and contact stress of the O-ring,the Von Mises stress and the contact stress on each sealing lip of the slip ring gradually increase with the increasing of seawater depths.At the same time,the Von Mises stress of the O-ring which in the process of the shaft upward movement is greater than the shaft downward movement,making the shaft upward movement more likely to cause the O-ring relaxation and fatigue.The shaft movement speed has no significant influence on the Von Mises stress and contact stress of the O-ring.The research results provide theoretical guidance and technical support for the selection and optimization of the geometrical parameters of the combined sealing structure in the deep-sea high-pressure environment.
文摘Alumina was joined with graphite by active metal brazing technique at 895,900,905,and 910 ℃ for 10 min in vacuum of0.67 mPa using Ti-Cu-Ag(68.8Ag-26.7Cu-4.5Ti;mass fraction,%) as filler material.The brazed samples were thermal cycled between 30 and 600 ℃ and characterized.X-ray diffraction results show strong reaction between titanium and carbon as well as titanium and alumina.Scanning electron microscopy and helium leak tests show that the initial and thermal cycled brazed samples are devoid of cracks or anv other defects and hermeticity in nature.Brazing strength of the joints is found to be satisfactory.
文摘To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of three materials of pressure packing seals are measured in a refitted vertical gas compressor. The rings are made of common filled polytetrafiuroethylene (Filled PTFE), PTFE reinforced with 30% mass fraction carbon fiber (30%CF^PTFE), and carbon-carbon composites infiltrated with PTFE (C/C+PTFE), respectively. It is found that packing rings will periodically vibrate with the periodic vibration of pressure packing after the travel direction of motion abruptly turns to the reverse direction. Furthermore, the amplitude of vibration slows down with the increasing crank angle. Approximate value of friction force is available by multiple-point fast Fourier transformation (FFT) employed to process the experimental results by reducing the impact of vibration to a great extent. Of three materials of rings employed in experiments, Filled PTFE presents minimal leakage rate accom- panied with maximum power consumption. And 30%CF+PTFE exhibits minimum friction power and moderate leakage rate. As for C/C+PTFE, its high mechanical and thermal properties are favorable factors to enhance the ability of operating under high pressure and velocity and to improve the wear resistance. Unfortunately, this also leads to a large leakage rate. Comprehensive consideration should be taken into to evaluate the availability, reliability and service life for a type of packing ring under dry running conditions.