不同的球磨氛围对机械合金化SiTi_3的影响

木文通过ＳＥＭ、ＸＲＤ等手段研究了在氩气和空气下机械合金化ＳｉＴｉ３，结果表明，在氩气保护下，先形成ＳｉＴｉ３非晶，进一步球磨晶化成具有新结构的ＳｉＴｉ３；在空气氛围下，不经过完全非晶化过程而直接形成新结构的ＳｉＴｉ３．在这两种不同的反应方式中，氧气起了十分重要的作用．

氢化脱氢制备钛粉的研究进展

钛粉、氢化钛粉及其预合金粉是钛材加工的重要原料。综述了氢化制取钛粉末的研究现状,并分析了氢化制取钛粉末的主要工艺。氢化球磨法制粉具有操作简单、成本低等优点,但氧含量高是此法制粉的一大缺点。随着制粉工艺的发展,能够制备出低价优质的钛粉、氢化钛粉。制粉新工艺开发与应用也将极大推动钛材的发展。

液化气球罐裂纹产生原因分析及修复

对扬子石化炼油厂油品车间液化气球罐G831内外裂纹缺陷分布进行了统计,结合液化气罐工艺运行特点和腐蚀机理,对球罐焊缝热影响区母材出现的球墨化裂纹和湿H2S腐蚀原因进行了详细分析。此外,对球罐裂纹进行了修复处理、强度试验和安全评估,并提出了今后确保安全运行的保障措施。

纳米粒径氧化石墨烯的制备及表面改性研究

以鳞片石墨为原料,采用球磨法制备纳米级石墨烯。然后控制氧化过程得到具有一定厚度、粒径和表面氧化程度的纳米尺寸氧化石墨烯。利用表面改性剂对氧化石墨烯进行表面改性,考察其在有机溶剂中的相容性和稳定性。通过扫描电子显微镜、激光粒度分析和沉降实验对比分析等,对其形貌结构、物理化学性能和溶液稳定性进行测试表征,结果显示,通过球磨法、控制氧化程度和表面改性过程,可得到在有机溶剂中稳定存在的纳米粒径氧化石墨烯。

马氏体基球墨铸铁磨球的余热淬火工艺分析

马氏体基球墨铸铁磨球一般采用砂型 (或金属型 )铸造成形后 ,再重新加热进行淬火。若采用余热淬火可大大降低磨球的成本。本文从理论上对该类磨球的余热淬火工艺进行了分析 ,提出了实现余热淬火所需要的成分及工艺条件 ,并对影响余热淬火效果的主要因素进行了分析。同时 ,对采用余热淬火生产磨球时的常见组织和性能缺陷产生原因也进行了简单分析 。

Preparation and tribological performances of Ni-P-multi-walled carbon nanotubes composite coatings

Multi-walled carbon nanotubes （MWNTs） were wet-milled in the presence of ammonia and cationic surfactant and then used as reinforcements to prepare Ni-P-MWNTs composite coatings by electroless plating. The tribological performances of the composite coatings under dry condition were investigated in comparison with 45 steel and conventional Ni-P coating, Micrographs show that short MWNTs with uniform length and open tips were obtained through the wet-milling process. The results of wear test reveal that the Ni-P-MWNTs composite coatings posses much better friction reduction and anti-wear performances when compared with 45 steel and Ni-P coating. Within the MWNTs content range of 0.74%-1.97%, the friction coefficient and the volume wear rate of the composite coatings decrease gradually and reach the minimum values of 0.08 and 6.22x10-15 m3/（N.m）, respectively. The excellent tribological performances of the composite coatings can be attributed to the introduction of MWNTs, which play both roles of reinforcements and solid lubricant during the wear process.

A novel method for comprehensive utilization of sintering dust

A novel process aimed at the comprehensive utilization of sintering dust was developed by combining wetting grinding with sulfidization flotation. The mineralogical characteristics of the sintering dust and products were studied by powder wettability analysis, X-ray diffraction（XRD）, scanning electron microscopy（SEM） and mineral liberation analyzer（MLA）. It was found that the primary lead species was laurionite and most of the particles were overwrapped with KCl. Wetting grinding was shown to accelerate the dispersion of sintering dust and transform the KCl overlay to a leachate with 20.78 g/L of K＋. A lead and silver concentrate consisting of 40.82% of Pb and 0.96 kg/t of Ag was achieved, while an iron concentrate with 60.89% of Fe was gained as tailings among sulfidization flotation. The recoveries of Pb, Ag and Fe were 89.57%, 87.85% and 88.58%, respectively. The results indicate that this method is a feasible and promising process for the comprehensive utilization of sintering dust.

Electrochemical properties of nanocrystalline and amorphous Mg-Y-Ni alloys applied to Ni-MH battery

The as-cast Mg2Ni-type Mg20–xYxNi10 (x=0, 1, 2, 3 and 4) electrode alloys were prepared by vacuum induction melting. Subsequently, the as-cast alloys were mechanically milled in a planetary-type ball mill. The analyses of scanning electron microscopy (SEM), X-ray diffraction (XRD) and transmission electron microscopy (TEM) reveal that nanocrystalline and amorphous structure can be obtained by mechanical milling, and the amount of amorphous phase increases with milling time prolonging. The electrochemical measurements show that the discharge capacity of Y0 alloy increases with milling time prolonging, while that of the Y-substituted alloys has a maximum value in the same condition. The cycle stabilities of the alloys decrease with milling time prolonging. The effect of milling time on the electrochemical kinetics of the alloys is related to Y content. Whenx=0, the high rate discharge ability, diffusion coefficient of hydrogen atom, limiting current density and charge transfer rate all increase with milling time prolonging, but the results are exactly opposite whenx=3.

Effects of high-energy ball milling oxide-doped and varistor ceramic powder on ZnO varistor

ZnO varistor ceramics doped with Bi2O3, Sb2O3, CO2O3, Cr2O3, and MnO2 were prepared separately by two high-energy ball milling processes： oxide-doped and varistor ceramic powder. A comparison in the electrical and microstructural properties of the samples obtained by both methods was made. The best results on these characteristics were achieved through the high-energy ball milling varistor ceramic powder route, obtaining a nonlinear coefficient of 57 and a breakdown field of 617 V/mm at a sintering temperature of 1000 ℃ for 3 h. The samples synthesized by this technique show not only high density value, 95% of the theoretical density, but also a homogeneous microstructure, which compete with those obtained by the high-energy ball milling oxide-doped powder route. With the advantage that the high-energy ball milling varistor ceramic powder route can refine grain, increase the driving force of sintering, accelerate the sintering process, and reduce the sintering temperature.

Preparation of bismuth subcarbonate by liquid ball-milling transformation method from bismuth oxide

In order to solve the problems of environment pollution and high cost in traditional process of bismuth subcarbonate preparation, a new process using ball-milling transformation method from NH4HCO3 and Bi2O3 was proposed. Additionally, the kinetics of bismuth subcarbonate preparation was studied. Effects of reaction temperature, particle size of bismuth oxide, solid-to-liquid ratio and concentrations of ammonium bicarbonate on the conversion rate of bismuth oxide were studied. The results indicate that the conversion rate of bismuth oxide significantly increased under the conditions of higher temperature, smaller particle size, higher concentration of ammonium bicarbonate and smaller solid-to-liquid ratio. The XRD and ICP-AES analyses show that the purity of product is high. The reaction kinetics with activation energy of 9.783 kJ/mol was analyzed by shrinking core model, and the whole transformation process is controlled by solid product layer diffusion. A semi-empirical kinetics equation was obtained to describe the conversion process.

Influence of TiC catalyst on absorption/desorption behaviors and microstructures of sodium aluminum hydride

TiC-doped NaA1H4 complex hydrides were prepared by hydrogenation of ball-milled Nail/A1 mixture with x TiC powder （x = 0, 5%, 8%, 10%, mole fraction）. The effects of TiC catalyst content on the absorption/desorption behaviors of the samples were investigated. The results show that TiC can improve the hydriding/dehydriding kinetics of sodium aluminum hydride, the hydriding rate of the sample increases with increasing TiC content. It is found that the TiC-doped NaA1H4 composites have a relatively good cyclic stability. The composite doped with 10% TiC maintains steadily about 4.5% （mass fraction） hydrogen absorption capacity as against about 3.8% （mass fraction） hydrogen desorption capacity over 8 cycles. The particle sizes of the TiC-doped NaA1H4 composites can be reduced to 50-100 nm, which may play an important role in improving the hydriding/dehydriding kinetics.

Microstructure characterization and hydrogen desorption behaviors of Mg-Al-H powders prepared by reactive milling in hydrogen

Microstructure and phase evolutions of Mg-A1 powders ball milled in hydrogen atmosphere were investigated. Both in Mg-3%A1 （mass fraction） and Mg-9%AI systems, fl-MgH2 phase was observed upon a short milling time of 4 h and its maximum content of-80% was reached after 32 h. Neither as-milled powders of the in the two systems contain Mgl7All2. However, heating the milled powders of Mg-9%AI powders to 350 ~C resulted in the precipitation of Mg17A112. DTA/TG analyses of those powders milled for 8-40 h showed that either well-developed peak doublets or shoulders were observed, which plausibly corresponded to the separate hydrogen desorption from different particle fractions offl-MgH2.

Hydrogen storage performances of as-milled REMg_(11)Ni(RE=Y, Sm) alloys catalyzed by MoS_2

To compare the hydrogen storage performances of as-milled REMg11Ni-5MoS2(mass fraction)(RE=Y,Sm)alloys,which were catalyzed by MoS2,the corresponding alloys were prepared.The hydrogen storage performaces of these alloys were measured by various methods,such as XRD,TEM,automatic Sievert apparatus,TG and DSC.The results reveal that both of the as-milled alloys exhibit a nanocrystalline and amorphous structure.The RE=Y alloy shows a larger hydrogen absorption capacity,faster hydriding rate,lower initial hydrogen desorption temperature,superior hydrogen desorption property,and lower hydrogen desorption activation energy,which is thought to be the reason of its better hydrogen storage kinetics,as compared with RE=Sm alloy.

Mechanochemical preparation and application of graphdiyne coupled with CdSe nanoparticles for efficient photocatalytic hydrogen production

Graphdiyne(GDY)has attracted considerable attention as a new two-dimensional(2D)carbon hybrid material because of its good conductivity,adjustable electronic structure,and special electron transfer enhancement properties.GDY has great potential in the field of photocatalytic water splitting for hydrogen evolution,owing to its unique properties.In this study,GDY was successfully prepared by the mechanochemical coupling of precursors C_(6)Br_(6) and CaC_(2) using a ball-milling approach.The prepared GDY,especially its microstructure and composition,was well characterized using different techniques such as X-ray diffraction,scanning electron microscopy,transmission electron microscopy,X-ray photoelectron spectroscopy(XPS),Fourier-transform infrared,and Raman characterization techniques.By exploiting the unique two-dimensional(2D)structure and outstanding light absorption properties of GDY,GDY/CdSe 2D/0D heterojunctions were successfully established and applied to photocatalytic hydrogen evolution.The hydrogen evolution activity of GDY/CdSe-20,a type of composite material,reached 6470μmol g^(-1) h^(-1),which is 461 and 40 times higher than that of GDY and CdSe,respectively.Moreover,the fine electrical conductivity of GDY enabled rapid and effective transfer of the photogenerated electrons in CdSe into the hydrogen evolution reaction.The transfer path of the photogenerated electrons was studied through XPS with in situ irradiation,and a reasonable mechanism for the hydrogen evolution reaction was proposed.This study provides a feasible approach for the large-scale preparation of GDY and demonstrates the prospects of GDY in the field of photocatalysis.

Microstructure and magnetic properties of FeAs with coarse-grain and nanocrystalline structure

The microstructure and magnetic properties of iron arsenide(FeAs) with coarse-grain and nanocrystalline structure were investigated. Coarse-grain FeAs was synthesized through high-energy ball milling and heat treatment. Nanocrystalline FeAs was obtained by ball milling of coarse-grain FeAs. The results suggest that the reduced grain size of FeAs(from >100 to 32.4 nm) is accompanied by the introduction of internal strains up to 0.568% with ball milling time from 0 to 32 h. The magnetic properties of FeAs show that the coercivity is reduced from 29.2 to 15.6 kA/m and the magnetization is increased over time of milling. The low coercivity is mainly due to the small grain size stemmed from ball milling, while the increase of magnetization is primarily caused by the change of lattice parameters of FeAs and the emergence of superparamagnetic phase at the same time.

Hydrogen storage properties of ball-milled Mg-based composite with PdCl_2 additive

Mg-25 wt% Mg2Ni composite was prepared by sintered method, hydrided at 613 K and then ball-milled with 1.5 wt% PdC12 additive for 51 h. The effects of PdCl2 on the hydriding and dehydriding behavior of Mg-25 wt% Mg2Ni composite were investigated. The absorption and desorption rate of the composite with PdCl2 is fast and the hydrogen storage capacity is more than that of the composite without PdCl2. The maximum hydrogen storage capacity reached 3.48 wt% at 373 K, and 5.05 wt% H at 453 K, respectively. The improvement of sorption and desorption kinetics is attributed to the catalytic effect of PdCl2, and the grain refining and lattice strain introduced by ball milling.

Stabilization of ferric arsenate sludge with mechanochemically prepared FeS2/Fe composites

FeS2/Fe composites were mechanochemically prepared with iron powder and pyrite for the stabilization of ferrite arsenate sludge(FAS).The effects of preparation parameters on stabilization performance were investigated.The results show that the optimum conditions are FeS2/Fe molar ratio of 5:5,milling time of 2 h,ball-to-material mass ratio of 15:1 and milling with stainless steel ball.Then,the composites were characterized by XRD,SEM,FTIR,etc.The physicochemical properties of FeS2/Fe mixture change dramatically,which is responsible for its excellent performance.Finally,the stabilization process of FAS was optimized.When the FAS is mixed with composites at mass ratio of 4:1 and milled for 30 min,the As leaching concentration of FAS can be reduced from 639.15 to 4.74 mg/L with the stabilization ratio of 99.2%.

Preparation of Alumina Abrasion-Resistant Ceramic Grinding Ball with Spent FCC Equilibrium Catalyst

The chemical composition, structure and thermal stability of the spent FCC equilibrium catalyst from an oil refinery were characterized by XRD, FT-IR, DTA-TG, BET, complete chemical analysis, SEM, and XRF. The spent FCC equilibrium catalyst, clay, barium carbonate, and talc were used as the main raw materials to prepare the alumina abrasion-resistant ceramic balls to be used in the powder grinding mill for manufacture of architecture tiles. The results showed that after proper formulation study, the spent FCC equilibrium catalyst could replace industrial alumina to prepare high performance grinding balls. Meanwhile, the various performance indices of the grinding ball could meet the quality standard for similar products, and additionally, the energy saving effect was achieved in the operation of the grinding section, resulting in a successful comprehensive utilization of solid wastes.

Effect of ball milling time on microstructures and mechanical properties of mechanically-alloyed iron-based materials

The microstructures and mechanical properties of an iron-based alloy (Fe-13Cr-3W-0.4Ti-0.25Y-0.30O) prepared by mechanical alloying were investigated with scanning electron microscope,optical microscope,X-ray diffractometer and hardness tester.The results show that the particle size does not decrease with milling time because serious welding occurs at 144 h.The density of the alloy sintered at 1 523 K is affected by the particle size of the powder.Finer particles lead to a high sintered density,while the bulk density by using particles milled for 144 h is as low as 70%.In the microstructures of the annealed alloy,large elongated particles and fine equiaxed grains can be detected.The elongated particle zone has a higher microhardness than the equiaxed grain area in the annealed alloys due to the larger residual strain and higher density of the precipitated phase.

Hydrogenation properties of mechanically milled Mg_2Ni_(0.8)Cr_(0.2)-CoO/Al_2O_3 composites

Mg2Ni0.8Cr0.2-x wt.% CoO/Al2O3 (x=0.5, 1, 2 and 3) composites were prepared by mechanically milling sintered Mg2Ni0.8Cr0.2 alloy and CoO/Al2O3 compound for 45 h. The addition of CoO/Al2O3 compound resulted in the good kinetics properties of hydriding/dehydriding reaction of the composites. The composite with 1.0 wt.% CoO/Al2O3 catalyst could reach the maximum hydrogen absorption capacity (2.9 wt.%) within 5 min at 393 K under H2 pressure of 4 MPa, and can desorb rapidly at 493 K. The decomposition and synthesis of hydrogen molecule on Mg2Ni0.8Cr0.2 alloy surface was promoted by addition of CoO/Al2O3 catalyst. In addition, the formation of metallic Ni particles, strain and defects during the ball milling process also resulted in the improved hydrogenation performance of Mg2Ni-based alloys.