In this paper, the spot welding technology of a new kind of 22MnMoB hot stamping quenched steel sheet was systematically studied by power frequency spot welder. Through a series of technology and test experiments, we ...In this paper, the spot welding technology of a new kind of 22MnMoB hot stamping quenched steel sheet was systematically studied by power frequency spot welder. Through a series of technology and test experiments, we have obtained the optimal spot welding technological parameter condition. According to the results, the relations among spot welding technological parameter, welding nugget, mechanical property and fracture mode were discussed. The effects of all the welding parameters such as welding current, welding time and electrode force on the quality of joint can be boiled down to one thing--the diameter of welding nugget. The experimental results showed that welding nugget diameter determines the mechanical property of spot welding joint and the relation between welding nugget diameter and the mechanical property of joint presents a kind of linear mathematic representation. There are two typical fracture models of 22MnMoB hot stamping quenched steel sheet, i.e., interracial fracture and nugget pullout. Other than mild steel or normal high strength steel, in the shearing tensile test, hot stamping quenched steel has a great tendency to fail in interfacial mode due to the effects of high strength matrix structure, welding soft zone and the porosity level of fusion zone.展开更多
To reduce mechanical vibrations induced by big errors compensation, a new software compensation method based on an improved digital differential analyzer (DDA) interpolator for static and quasi-static errors of machin...To reduce mechanical vibrations induced by big errors compensation, a new software compensation method based on an improved digital differential analyzer (DDA) interpolator for static and quasi-static errors of machine tools is proposed. Based on principle of traditional DDA interpolator, a DDA interpolator is divided into command generator and command analyzer. There are three types of errors, considering the difference of positions between compensation points and interpolation segments. According to the classification, errors are distributed evenly in data processing and compensated to certain interpolation segments in machining. On-line implementation results show that the proposed approach greatly improves positioning accuracy of computer numerical control (CNC) machine tools.展开更多
文摘In this paper, the spot welding technology of a new kind of 22MnMoB hot stamping quenched steel sheet was systematically studied by power frequency spot welder. Through a series of technology and test experiments, we have obtained the optimal spot welding technological parameter condition. According to the results, the relations among spot welding technological parameter, welding nugget, mechanical property and fracture mode were discussed. The effects of all the welding parameters such as welding current, welding time and electrode force on the quality of joint can be boiled down to one thing--the diameter of welding nugget. The experimental results showed that welding nugget diameter determines the mechanical property of spot welding joint and the relation between welding nugget diameter and the mechanical property of joint presents a kind of linear mathematic representation. There are two typical fracture models of 22MnMoB hot stamping quenched steel sheet, i.e., interracial fracture and nugget pullout. Other than mild steel or normal high strength steel, in the shearing tensile test, hot stamping quenched steel has a great tendency to fail in interfacial mode due to the effects of high strength matrix structure, welding soft zone and the porosity level of fusion zone.
基金the Special Project for Key Mechatronic Equipment of Zhejiang Province (No. 2006C11067)the Science&Technology Project of Zhejiang Province (No. 2005E10049), China
文摘To reduce mechanical vibrations induced by big errors compensation, a new software compensation method based on an improved digital differential analyzer (DDA) interpolator for static and quasi-static errors of machine tools is proposed. Based on principle of traditional DDA interpolator, a DDA interpolator is divided into command generator and command analyzer. There are three types of errors, considering the difference of positions between compensation points and interpolation segments. According to the classification, errors are distributed evenly in data processing and compensated to certain interpolation segments in machining. On-line implementation results show that the proposed approach greatly improves positioning accuracy of computer numerical control (CNC) machine tools.
