光照对电槽气测定结果影响分析

光照对电槽气测定结果影响分析杨志猛陈德刚陈建霞（盐城市电化厂２２４００３）众所周知，进行电槽气分析时，光照对分析结果有一定的影响。但影响程度及其机理究竟如何呢？为此，我们做了一系列对比实验，很好地回答了这个问题。现将实验过程和结论公布如下，欢迎批评指...

Effect of gas bubble on cell voltage oscillations based on equivalent circuit simulation in aluminum electrolysis cell

A method to investigate the effect of gas bubble on cell voltage oscillations was established. The whole aluminum electrolysis cell was treated as a resistance circuit, and the dynamic simulation of the cell equivalent circuit was modeled with Matlab/Simulink simulation software. The time-series signals of cell voltage and anode current were obtained under different bubble conditions, and analyzed by spectral and statistical analysis methods. The simulation results show that higher bubble release frequency has a significant effect on the cell voltage oscillations. When the bubble coverage of one anode block exceeds 80%, the cell voltage may exceed its normal fluctuation amplitude. The simulation also proves that the anode effect detected by computer in actual production is mainly the whole cell anode effect.

Effect of electromagnetic force and anode gas on electrolyte flow in aluminum electrolysis cell

Based on the commercial computational fluid dynamics software CFX-4.3, electrolyte flow fields in a 156 kA pre-baked anode aluminum electrolysis cell were investigated in three different cases where the electrolyte melt was driven by different kinds of force, i.e. electromagnetic force only, the anode gas drag force only and both of the former two forces. The results show that when electromagnetic force was introduced only, most of the electrolyte moves horizontally; when anode gas drag force was introduced only, the electrolyte flows mainly around each anode with small circulation; when electromagnetic force and anode gas drag force were both introduced together, the structure of the electrolyte flow fields and the velocity of electrolyte are similar to that of the case where only anode gas drag force is used. The electrolyte flow fields are mainly determined by the anode gas drag force.

Electric field distribution in 75 kA drained aluminum reduction cell

Current distribution in a drained aluminum reduction cell is critical due to its influence on the current efficiency, electrolysis stability, anodes and cathodes integrity. A finite element model was developed to simulate the electric field in a 75 kA drained aluminum reduction cell. The current distribution and influences of the cathode inclination angle and anode-cathode distance (ACD) were studied. The results show that relatively large horizontal current density appears in the aluminum film, and the maximum value reaches 600 kA/m2. As the cathode inclination angle increases from 2° to 15°, the maximum current density of the metal pad increases by 15%, while the maximum current density of the aluminum-wettable coating layer decreases by 27%. The influence of the ACD on the current distribution is not obvious.

Numerical modeling of effect of slot on bubble motion in aluminum electrolytic process

A transient three-dimensional（3 D） model was established to understand the bubble motion in an industrial electrolytic process. An anode with a new design was tested. It incorporates two slots that allow an efficient removal of gas bubbles. The electromagnetic fields were described by solving Maxwell＇s equations. The bubble movement was studied with two-way coupling Euler-Lagrange approach. The interplay of current density and bubble nucleation rate was included. The collision and coalescence of bubbles were considered. Random walk module was invoked for involving the chaotic effect of the turbulence. The numerical results were validated by experimental measurements. The results indicate that the current distribution and the bubble nucleation periodically change. Due to the slot, the bubble elimination heavily increases. The contribution of the slot to the bubble removal exceeds 50% in the case of three currents, and the promotion of the slot decays with increasing the current.

Effect of Configuration on Mass Transfer in a Filter-press Type Electrochemical Cell

Effect of configuration （structure of electrode, interelectrode gap, positions of inlet and outlet, volume of the cell and additional nets） on mass transfer characteristic of a filter-press type electrochemical cell has been studied. The mass transfer coefficients on the electrodes were obtained by using the well-known technique based on the determination of limiting diffusion current. It is found that mass transfer coefficients with mesh electrode are greater than that of with plate electrode. Mass transfer coefficient is decreased with interelectrode gap. While interelectrode gap achieved a certain value （7 ram）, mass transfer coefficient is steady, no more declining. Mass transfer characteristic for different positions of inlet and outlet are different and dimensionless number groups correlated equations are obtained by experiment. Mass transfer characteristic is the best when inlet located on the top and outlet on the bottom of the cell respectively. While magnified the volume of the cell to eight times, mass transfer characteristic changes little. Mass transfer characteristic without nets is lower than that of with additional nets in the exit region, but higher than that of with additional nets in the entry region.

CFD simulation of effect of anode configuration on gas–liquid flow and alumina transport process in an aluminum reduction cell

Numerical simulations of gas–liquid two-phase flow and alumina transport process in an aluminum reduction cell were conducted to investigate the effects of anode configurations on the bath flow, gas volume fraction and alumina content distributions. An Euler–Euler two-fluid model was employed coupled with a species transport equation for alumina content. Three different anode configurations such as anode without a slot, anode with a longitudinal slot and anode with a transversal slot were studied in the simulation. The simulation results clearly show that the slots can reduce the bath velocity and promote the releasing of the anode gas, but can not contribute to the uniformity of the alumina content. Comparisons of the effects between the longitudinal and transversal slots indicate that the longitudinal slot is better in terms of gas–liquid flow but is disadvantageous for alumina mixing and transport process due to a decrease of anode gas under the anode bottom surface. It is demonstrated from the simulations that the mixing and transfer characteristics of alumina are controlled to great extent by the anode gas forces while the electromagnetic forces(EMFs) play the second role.

The Slot Number and Air-Gap Effect on Performance of the High-Speed Brushless Permanent Magnet Motor

This paper describes the key issues of high-speed brushless permanent magnet motor design, such as rotor design, stator design, and determination of the main dimensions, and the overall design process was given. In this paper, a two-pole three-phase high-speed brushless PM （permanent magnet） motor with ratings air-gap length and stator slot number on the motor performance of 7.5 kW, 30,000 rpm is designed, and the effect of the different was analyzed. The results show that larger number of stator slot decreases the rotor loss and the rotor torque ripple. Larger air-gap length decreases the rotor loss.

A Simple Approach to Air-Gap Armature Reaction Field Computation in Fractional-Slot SPM Multiphase Machines

Fractional-slot concentrated-coil electric machines are often used in those applications where a number of rotor poles close to the number of stator slots is required. A major criticality of such machines is the occurrence of large air-gap field harmonics due to winding distribution and to slotting effects. Predicting such harmonics analytically with adequate accuracy is a good way to significantly speed-up subsequent investigations, concerning the rotor effects of the field harmonics in terms of rotor losses. This paper proposes different analytical formulations for this purpose, covering the case of a generic number of stator phases and differing by how slotting effects are taken into account. The various approaches proposed are evaluated by comparing analytical results with finite-element analysis computations on a sample machine geometries.