The as-cast Mg2Ni-type Mg20–xYxNi10 (x=0, 1, 2, 3 and 4) electrode alloys were prepared by vacuum induction melting. Subsequently, the as-cast alloys were mechanically milled in a planetary-type ball mill. The analys...The as-cast Mg2Ni-type Mg20–xYxNi10 (x=0, 1, 2, 3 and 4) electrode alloys were prepared by vacuum induction melting. Subsequently, the as-cast alloys were mechanically milled in a planetary-type ball mill. The analyses of scanning electron microscopy (SEM), X-ray diffraction (XRD) and transmission electron microscopy (TEM) reveal that nanocrystalline and amorphous structure can be obtained by mechanical milling, and the amount of amorphous phase increases with milling time prolonging. The electrochemical measurements show that the discharge capacity of Y0 alloy increases with milling time prolonging, while that of the Y-substituted alloys has a maximum value in the same condition. The cycle stabilities of the alloys decrease with milling time prolonging. The effect of milling time on the electrochemical kinetics of the alloys is related to Y content. Whenx=0, the high rate discharge ability, diffusion coefficient of hydrogen atom, limiting current density and charge transfer rate all increase with milling time prolonging, but the results are exactly opposite whenx=3.展开更多
Ni coating was deposited on carbon steel by a mechanical attrition enhanced electroplating （MAEE） process. During the electroplating, the mechanical attrition（MA） was introduced by impact of glass balls on the sam...Ni coating was deposited on carbon steel by a mechanical attrition enhanced electroplating （MAEE） process. During the electroplating, the mechanical attrition（MA） was introduced by impact of glass balls on the sample surface with a special vibrating frequency. The surface and cross-sectional images of Ni coating were observed with SEM. The microstructure and crystallinity of coating were examined with TEM and XRD. The electrochemical performance of coating was measured with polarization curves and electrochemical impedance spectroscopy （EIS） and its mechanical behaviours, such as tensile strength and hardness, were studied. The results show that the MA has significant effects on the microstructure and property of the electroplated Ni coating. By MA, the coating becomes smooth, compact, thin and has refined grains and is free of cracks and pores. Consequently, the adhesion, tensile strength, hardness and corrosion resistance of coating are improved significantly.展开更多
In order to study the wear behavior of different kinds of contact wires,the dry sliding wear behaviors of Cu-Sn,Cu-Ag and Cu-Mg alloys prepared by up-drawn continuous casting and followed continuous extrusion were stu...In order to study the wear behavior of different kinds of contact wires,the dry sliding wear behaviors of Cu-Sn,Cu-Ag and Cu-Mg alloys prepared by up-drawn continuous casting and followed continuous extrusion were studied.The research was tested on a block-on-ring wear tester.The results indicate that the friction coefficient is remarkably influenced by the formation of a continuous tribofilm,which consists of oxidation film.The abrasion,adhesion,oxidation and plastic deformation are observed.Oxidation and abrasion wear mechanisms dominate at the lower sliding velocity and load.The combination of oxidation and adhesion play leading roles with the increasing load and velocity.Plastic deformation is detected under higher applied load and sliding velocities.展开更多
This paper presented a new-type CNC curve grinding machine, in order to conquer the disadvantages of conventional NC curve grinding machine and improve surface quality, dimensional accuracy and machining efficiency. T...This paper presented a new-type CNC curve grinding machine, in order to conquer the disadvantages of conventional NC curve grinding machine and improve surface quality, dimensional accuracy and machining efficiency. The new-type grinder adopts some high and new technologies: ① the normal tracing device could make grinding wheel coincide with the normal direction of the machining points in work piece, and improve surface quality and dimensional accuracy; ② the digital image on-line recognition system could monitor machining process and compensate wheel wear in real time; ③ linear motor drive mechanism could realize the exact adjustment of the grinding head digitally and increase the machining efficiency. The math models of normal tracing and circular tolerance zone were presented. The experimental results show that the new-type CNC curve grinding machine equipped with the three devices mentioned above is easy to realize the precision grinding of any complex curve, and improve surface quality, dimensional accuracy and machining efficiency.展开更多
Al-Si/15%SiCp(volume fraction) composites with different silicon contents were fabricated by spray deposition technique, and typical microstructures of these composites were studied by optical microscopy(OM). Dry slid...Al-Si/15%SiCp(volume fraction) composites with different silicon contents were fabricated by spray deposition technique, and typical microstructures of these composites were studied by optical microscopy(OM). Dry sliding wear tests were carried out using a block-on-ring wear machine to investigate the effect of applied load range of 10-220 N on the wear and friction behavior of these composites sliding against SAE 52100 grade bearing steel. Scanning electron microscopy(SEM) and energy-dispersive X-ray microanalysis(EDAX) were utilized to examine the morphologies of the worn surfaces in order to observe the wear characteristics and investigate the wear mechanism. The results show that the wear behavior of these composites is dependent on the silicon content in the matrix alloy and the applied load. Al-Si/15%SiCp composites with higher silicon content exhibit better wear resistance in the applied load range. Under lower loads, the major wear mechanisms are oxidation wear and abrasive wear for all tested composites. Under higher loads, severe adhesive wear becomes the main wear mechanisms for Al-7Si/15%SiCp and Al-13Si/15%SiCp composites, while Al-20Si/15%SiCp presents a compound wear mechanism, consisting of oxidation, abrasive wear and adhesion wear.展开更多
A novel Ni-P-SiC composite coating was prepared by electroless plating in order to improve the corrosion capacity and wear resistance of AZ91D magnesium alloy.The influence of pH values on deposition rates and propert...A novel Ni-P-SiC composite coating was prepared by electroless plating in order to improve the corrosion capacity and wear resistance of AZ91D magnesium alloy.The influence of pH values on deposition rates and properties of the coatings was studied.The microstructure and phase structure of the Ni-P-SiC coatings were analyzed by scanning electron microscopy(SEM)and X-ray diffractometry(XRD).The corrosion and wear resistance performances of the coatings were also investigated through electrochemical technique and pin-on-disk tribometer,respectively.The results indicate that the composite coating is composed of Ni, P and SiC.It exhibits an amorphous structure and good adhesion to the substrate.The coatings have higher open circuit potential than that of the substrate.The composite coating obtained at pH value of 5.2 possesses optimal integrated properties,which shows similar corrosion resistance and ascendant wear resistance properties to the substrate.展开更多
The primary interest to this study was to investigate the effect of milling parameters on the size of hydrophobically modified starch particles, aiming to produce small, uniformly sized modified starch microspheres. O...The primary interest to this study was to investigate the effect of milling parameters on the size of hydrophobically modified starch particles, aiming to produce small, uniformly sized modified starch microspheres. Octie, a commercial product originated from cornstarch modified using Octenyl Succinate Anhydride （OSA）, was dispersed （3 wt%） using different media （water or ethanol） and subsequently wet-milled using a beads mill with zirconium beads at a rotation of 6,000 rpm up to 30 min. It was found that milling Octie in water dispersion for 3 min resulted in the smallest mean particle size （2.04 i 0.91 ktm）, compared to unmilled modified starch granules （15.2 ~ 6.0 lam）. Granular size and morphology changed considerably with further milling. For instance, very dense clusters with variable particle sizes （20.6 ~ 10.0 lam） were obtained after 30 min milling. As depicted by Scanning Electronic Microscopy, a large number of particles were apparently flattened during the milling process rather than broken, forming aggregates. Ultimately, within the range of experimental conditions tested, production of sub-micron modified starch particles was not possible.展开更多
Cu–15%NbC (volume fraction) powder was synthesized using the starting powders of Cu, Nb and graphite in a high energy vibratory disc mill for 7 h of milling under argon atmosphere. A composite sample and a C...Cu–15%NbC (volume fraction) powder was synthesized using the starting powders of Cu, Nb and graphite in a high energy vibratory disc mill for 7 h of milling under argon atmosphere. A composite sample and a Cu/NbC functionally graded material (FGM) sample were produced by using the two-step press and sintering at 900 °C for 1 h under vacuum. The microstructure and physical and mechanical properties of the specimens were investigated. The field emission scanning electron microscopy, energy dispersive X-ray and X-ray diffraction analysis confirmed the synthesis of the nanostructure matrix of 18–27 nm with the nanoparticles reinforcement of 42 nm after sintering, verifying the thermal stability of this composite at high temperature. The hardness of Cu–15%NbC was five times greater than that of the pure Cu specimen. The volume reduction of the sample after the wear test decreased in comparison with the pure Cu specimen. The electrical conductivity of the composite specimen decreased to 36.68% IACS. The FGM specimen exhibited high electrical conductivity corresponding to 75.83% IACS with the same hardness and wear properties as those of the composite sample on the composite surface. Thus, Cu/NbC FGM with good mechanical and electrical properties can be a good candidate for electrical contact applications.展开更多
Double-layer, multi-roller plate crusher is a new device, that uses a multi-stage series crushing style to break particles, with the crushing ratio distribution directly influencing the machine＇s performance. Three c...Double-layer, multi-roller plate crusher is a new device, that uses a multi-stage series crushing style to break particles, with the crushing ratio distribution directly influencing the machine＇s performance. Three crushing ratios of 2.25, 2.15 and 2.01, used for fuzzy physical programming, were determined. The comparison of the optimized result between the double-layer multi-roller plate crusher and a high pressure roll grinder showed that the double-layer multi-roller plate crusher had a better performance, reducing crushing force and wear.展开更多
Background： Hepatic hydrothorax is defined as a significant pleural effusion in patients with liver cirrhosis and without underlying cardiopulmonary diseases. Treatment of hepatic hydrothorax remains a challenge at p...Background： Hepatic hydrothorax is defined as a significant pleural effusion in patients with liver cirrhosis and without underlying cardiopulmonary diseases. Treatment of hepatic hydrothorax remains a challenge at present. Methods： Herein we share our experiences in the treatment of 12 patients with hepatic hydrothorax by video-assisted thoracoscopic surgery （VATS） Repair of the diaphragmatic defects, or pleurodesis by focal pleurectomy, talc spray, mechanical abrasion, electro-cauterization or injection was administered intraoperatively, and tetracycline intrapleural injection was used postoperatively for patients with prolonged （〉7 d） high-output （〉300 ml/d） pleural effusion. Results： Out of the 12 patients, 8 （67%） had uneventful postoperative course and did not require tube for drainage more than 3 months after discharge. In 4 （33%） patients the pleural effusion still recurred after discharge due to end-stage cirrhosis with massive ascites. Conclusion： We conclude that the repair of the diaphragmatic defect and pleurodesis through VATS could be an alternative of transjugular intrahepatic portal systemic shunt （T1PS） or a bridge to liver transplantation for patients with refractory hepatic hydrothorax. Pleurodesis with electrocauterization can be an alternative therapy if talc is unavailable.展开更多
The mineral phases and structure of pincer for the freshwater lobster were analyzed and observed by using X-ray diffraction and field-emission scanning electronic microscope with energy dispersive spectroscopy, and th...The mineral phases and structure of pincer for the freshwater lobster were analyzed and observed by using X-ray diffraction and field-emission scanning electronic microscope with energy dispersive spectroscopy, and the mechanical properties of pincer were determined by using nano-indenter and micro-tribometer. The results showed that the pincers contained Ca, Mg, C, O, Na, etc. elements and there were many amorphous mineral phases in the lobster pincers. There were many concave hollows and convex domes with seta on the surface of pincer, and some spines were observed on the surface of seta, which exhibited non-smooth surface. The exoskeleton of pincer consisted of epicuticle, exocuticle and endocuticle, and the microstructure of exocuticle and endocuticle displayed the twisted plywood structure with chitin protein fibers. The mean hardness and elastic modulus on the surface of fresh pincers were 0.27 GPa and 5.28 GPa, respectively. With the increase in distance from the surface, the hardness and elastic modulus all decreased gradually. This indicated that the transition of hardness and elastic modulus occurred from exocuticle to endocuticle. When the heat treatment temperature was lower than 200°C, the values of hardness and elastic modulus fluctuated slightly, while they increased at the temperature beyond 200°C. As the pincers slid against Si3N4 balls in water and air, the friction coefficients in water were higher than those in air. The research could provide a bio-inspired basis for the structural design of composite materials and anti-friction surface.展开更多
基金Projects(51161015,51371094)supported by the National Natural Science Foundation of China
文摘The as-cast Mg2Ni-type Mg20–xYxNi10 (x=0, 1, 2, 3 and 4) electrode alloys were prepared by vacuum induction melting. Subsequently, the as-cast alloys were mechanically milled in a planetary-type ball mill. The analyses of scanning electron microscopy (SEM), X-ray diffraction (XRD) and transmission electron microscopy (TEM) reveal that nanocrystalline and amorphous structure can be obtained by mechanical milling, and the amount of amorphous phase increases with milling time prolonging. The electrochemical measurements show that the discharge capacity of Y0 alloy increases with milling time prolonging, while that of the Y-substituted alloys has a maximum value in the same condition. The cycle stabilities of the alloys decrease with milling time prolonging. The effect of milling time on the electrochemical kinetics of the alloys is related to Y content. Whenx=0, the high rate discharge ability, diffusion coefficient of hydrogen atom, limiting current density and charge transfer rate all increase with milling time prolonging, but the results are exactly opposite whenx=3.
基金Project (51172102/E020801) supported by the National Natural Science Foundation of ChinaProject (31805) supported by Doctoral Fund of Liaocheng University, China
文摘Ni coating was deposited on carbon steel by a mechanical attrition enhanced electroplating （MAEE） process. During the electroplating, the mechanical attrition（MA） was introduced by impact of glass balls on the sample surface with a special vibrating frequency. The surface and cross-sectional images of Ni coating were observed with SEM. The microstructure and crystallinity of coating were examined with TEM and XRD. The electrochemical performance of coating was measured with polarization curves and electrochemical impedance spectroscopy （EIS） and its mechanical behaviours, such as tensile strength and hardness, were studied. The results show that the MA has significant effects on the microstructure and property of the electroplated Ni coating. By MA, the coating becomes smooth, compact, thin and has refined grains and is free of cracks and pores. Consequently, the adhesion, tensile strength, hardness and corrosion resistance of coating are improved significantly.
基金Projects(51134013,51074031,51274054)supported by the National Natural Science Foundation of China
文摘In order to study the wear behavior of different kinds of contact wires,the dry sliding wear behaviors of Cu-Sn,Cu-Ag and Cu-Mg alloys prepared by up-drawn continuous casting and followed continuous extrusion were studied.The research was tested on a block-on-ring wear tester.The results indicate that the friction coefficient is remarkably influenced by the formation of a continuous tribofilm,which consists of oxidation film.The abrasion,adhesion,oxidation and plastic deformation are observed.Oxidation and abrasion wear mechanisms dominate at the lower sliding velocity and load.The combination of oxidation and adhesion play leading roles with the increasing load and velocity.Plastic deformation is detected under higher applied load and sliding velocities.
基金Shanghai Science and Technology Foundation of China (No.021111125)
文摘This paper presented a new-type CNC curve grinding machine, in order to conquer the disadvantages of conventional NC curve grinding machine and improve surface quality, dimensional accuracy and machining efficiency. The new-type grinder adopts some high and new technologies: ① the normal tracing device could make grinding wheel coincide with the normal direction of the machining points in work piece, and improve surface quality and dimensional accuracy; ② the digital image on-line recognition system could monitor machining process and compensate wheel wear in real time; ③ linear motor drive mechanism could realize the exact adjustment of the grinding head digitally and increase the machining efficiency. The math models of normal tracing and circular tolerance zone were presented. The experimental results show that the new-type CNC curve grinding machine equipped with the three devices mentioned above is easy to realize the precision grinding of any complex curve, and improve surface quality, dimensional accuracy and machining efficiency.
基金Project(2013GK3021)supported by the Science and Technology Plan of Hunan Province,ChinaProject supported by Young Teacher Growth Plan of Hunan University,China
文摘Al-Si/15%SiCp(volume fraction) composites with different silicon contents were fabricated by spray deposition technique, and typical microstructures of these composites were studied by optical microscopy(OM). Dry sliding wear tests were carried out using a block-on-ring wear machine to investigate the effect of applied load range of 10-220 N on the wear and friction behavior of these composites sliding against SAE 52100 grade bearing steel. Scanning electron microscopy(SEM) and energy-dispersive X-ray microanalysis(EDAX) were utilized to examine the morphologies of the worn surfaces in order to observe the wear characteristics and investigate the wear mechanism. The results show that the wear behavior of these composites is dependent on the silicon content in the matrix alloy and the applied load. Al-Si/15%SiCp composites with higher silicon content exhibit better wear resistance in the applied load range. Under lower loads, the major wear mechanisms are oxidation wear and abrasive wear for all tested composites. Under higher loads, severe adhesive wear becomes the main wear mechanisms for Al-7Si/15%SiCp and Al-13Si/15%SiCp composites, while Al-20Si/15%SiCp presents a compound wear mechanism, consisting of oxidation, abrasive wear and adhesion wear.
基金Project(KJ070602)supported by Program of Applied Science Foundation of Chongqing Education Committee,ChinaProject(KF0604)supported by the Open Foundation of Key Laboratory of Low Dimensional Materials&Application Technology(Xiangtan University),Ministry of Education,China
文摘A novel Ni-P-SiC composite coating was prepared by electroless plating in order to improve the corrosion capacity and wear resistance of AZ91D magnesium alloy.The influence of pH values on deposition rates and properties of the coatings was studied.The microstructure and phase structure of the Ni-P-SiC coatings were analyzed by scanning electron microscopy(SEM)and X-ray diffractometry(XRD).The corrosion and wear resistance performances of the coatings were also investigated through electrochemical technique and pin-on-disk tribometer,respectively.The results indicate that the composite coating is composed of Ni, P and SiC.It exhibits an amorphous structure and good adhesion to the substrate.The coatings have higher open circuit potential than that of the substrate.The composite coating obtained at pH value of 5.2 possesses optimal integrated properties,which shows similar corrosion resistance and ascendant wear resistance properties to the substrate.
文摘The primary interest to this study was to investigate the effect of milling parameters on the size of hydrophobically modified starch particles, aiming to produce small, uniformly sized modified starch microspheres. Octie, a commercial product originated from cornstarch modified using Octenyl Succinate Anhydride （OSA）, was dispersed （3 wt%） using different media （water or ethanol） and subsequently wet-milled using a beads mill with zirconium beads at a rotation of 6,000 rpm up to 30 min. It was found that milling Octie in water dispersion for 3 min resulted in the smallest mean particle size （2.04 i 0.91 ktm）, compared to unmilled modified starch granules （15.2 ~ 6.0 lam）. Granular size and morphology changed considerably with further milling. For instance, very dense clusters with variable particle sizes （20.6 ~ 10.0 lam） were obtained after 30 min milling. As depicted by Scanning Electronic Microscopy, a large number of particles were apparently flattened during the milling process rather than broken, forming aggregates. Ultimately, within the range of experimental conditions tested, production of sub-micron modified starch particles was not possible.
基金Sharif University of Technology for the financial support
文摘Cu–15%NbC (volume fraction) powder was synthesized using the starting powders of Cu, Nb and graphite in a high energy vibratory disc mill for 7 h of milling under argon atmosphere. A composite sample and a Cu/NbC functionally graded material (FGM) sample were produced by using the two-step press and sintering at 900 °C for 1 h under vacuum. The microstructure and physical and mechanical properties of the specimens were investigated. The field emission scanning electron microscopy, energy dispersive X-ray and X-ray diffraction analysis confirmed the synthesis of the nanostructure matrix of 18–27 nm with the nanoparticles reinforcement of 42 nm after sintering, verifying the thermal stability of this composite at high temperature. The hardness of Cu–15%NbC was five times greater than that of the pure Cu specimen. The volume reduction of the sample after the wear test decreased in comparison with the pure Cu specimen. The electrical conductivity of the composite specimen decreased to 36.68% IACS. The FGM specimen exhibited high electrical conductivity corresponding to 75.83% IACS with the same hardness and wear properties as those of the composite sample on the composite surface. Thus, Cu/NbC FGM with good mechanical and electrical properties can be a good candidate for electrical contact applications.
文摘Double-layer, multi-roller plate crusher is a new device, that uses a multi-stage series crushing style to break particles, with the crushing ratio distribution directly influencing the machine＇s performance. Three crushing ratios of 2.25, 2.15 and 2.01, used for fuzzy physical programming, were determined. The comparison of the optimized result between the double-layer multi-roller plate crusher and a high pressure roll grinder showed that the double-layer multi-roller plate crusher had a better performance, reducing crushing force and wear.
文摘Background： Hepatic hydrothorax is defined as a significant pleural effusion in patients with liver cirrhosis and without underlying cardiopulmonary diseases. Treatment of hepatic hydrothorax remains a challenge at present. Methods： Herein we share our experiences in the treatment of 12 patients with hepatic hydrothorax by video-assisted thoracoscopic surgery （VATS） Repair of the diaphragmatic defects, or pleurodesis by focal pleurectomy, talc spray, mechanical abrasion, electro-cauterization or injection was administered intraoperatively, and tetracycline intrapleural injection was used postoperatively for patients with prolonged （〉7 d） high-output （〉300 ml/d） pleural effusion. Results： Out of the 12 patients, 8 （67%） had uneventful postoperative course and did not require tube for drainage more than 3 months after discharge. In 4 （33%） patients the pleural effusion still recurred after discharge due to end-stage cirrhosis with massive ascites. Conclusion： We conclude that the repair of the diaphragmatic defect and pleurodesis through VATS could be an alternative of transjugular intrahepatic portal systemic shunt （T1PS） or a bridge to liver transplantation for patients with refractory hepatic hydrothorax. Pleurodesis with electrocauterization can be an alternative therapy if talc is unavailable.
基金supported by the National Natural Science Foundation of China (Grant No. 50635030)
文摘The mineral phases and structure of pincer for the freshwater lobster were analyzed and observed by using X-ray diffraction and field-emission scanning electronic microscope with energy dispersive spectroscopy, and the mechanical properties of pincer were determined by using nano-indenter and micro-tribometer. The results showed that the pincers contained Ca, Mg, C, O, Na, etc. elements and there were many amorphous mineral phases in the lobster pincers. There were many concave hollows and convex domes with seta on the surface of pincer, and some spines were observed on the surface of seta, which exhibited non-smooth surface. The exoskeleton of pincer consisted of epicuticle, exocuticle and endocuticle, and the microstructure of exocuticle and endocuticle displayed the twisted plywood structure with chitin protein fibers. The mean hardness and elastic modulus on the surface of fresh pincers were 0.27 GPa and 5.28 GPa, respectively. With the increase in distance from the surface, the hardness and elastic modulus all decreased gradually. This indicated that the transition of hardness and elastic modulus occurred from exocuticle to endocuticle. When the heat treatment temperature was lower than 200°C, the values of hardness and elastic modulus fluctuated slightly, while they increased at the temperature beyond 200°C. As the pincers slid against Si3N4 balls in water and air, the friction coefficients in water were higher than those in air. The research could provide a bio-inspired basis for the structural design of composite materials and anti-friction surface.
