To investigate the differences and the development trends of the 400 kA aluminum reduction cell, four representative cells were deeply analyzed. By using numerical simulation methods in ANSYS software, the structure p...To investigate the differences and the development trends of the 400 kA aluminum reduction cell, four representative cells were deeply analyzed. By using numerical simulation methods in ANSYS software, the structure parameters were firstly compared, and then three-dimensional models of electric-magnetic-flow field were built and solved with finite element method(FEM). The comparison of the structures reveals that the cell bodies are similar while the current flow path and distribution ratio of bus bars are different. It appears that most of the current(70%-80%) in side A are used as the magnetic field compensation current and flow through two ends. The numerical simulation results indicate that the distributions of magnetic fields are different but all satisfy with the magnetohydrodynamics(MHD) stabilization, and the flow patterns are all two or multi vortexes with appropriate velocities. The comparison shows that all studied cells can satisfy with the physical field requirement, and the commercial applications also verify that the 400 kA cells have become the product of the mature and world's leading technology.展开更多
A systematic laboratory study was conducted on current efficiency and corrosion obtained in cryolite-alumina melts with SnO2-Sb203-CuO ceramic inert anodes. The current efficiency （CE） was determined by measuring th...A systematic laboratory study was conducted on current efficiency and corrosion obtained in cryolite-alumina melts with SnO2-Sb203-CuO ceramic inert anodes. The current efficiency （CE） was determined by measuring the total amount of oxygen evolved at the anode and was found to be ~ 95%. The influence of operating parameters （inter-elec- trode distance, temperature and current density） was evaluated. The quantitative interdependencies as well as the ranges of CE optima[ values were established （2-3 cm, 940-960 ℃ and 0.7-0.8 A.cm 2）. The corrosion process of these anodes was evaluated by the mass loss method. The evaluation also took care of the corrosion data, as the prob- lem of the anode corrosion appeared to be the main obstacle for the use of those anodes in the commercial cells.Low-ering of the ACD up to 2 cm did not aggravate anode corrosion.展开更多
To improve the corrosion resistance of titanium(Ti)bipolar plate,titanium nitride(TiN)film was prepared on the surface of commercial TA1 pure titanium by magnetron reactive sputtering and pulse laser deposition(PLD)te...To improve the corrosion resistance of titanium(Ti)bipolar plate,titanium nitride(TiN)film was prepared on the surface of commercial TA1 pure titanium by magnetron reactive sputtering and pulse laser deposition(PLD)techniques,and the film prepared under different process parameters were evaluated.Results show that dense and complete TiN film can be obtained on TA1 surface under different preparation processes,and the corrosion current density of Ti substrate significantly increases.However,the composition of the film prepared by magnetron reactive sputtering is affected by the oxygen competition reaction,and its homogeneity is inferior to that of the film prepared by PLD.The comprehensive performance of the PLD-prepared film shows excellent characteristics in the terms of low corrosion current density(0.025μA·cm^(−2)),moderate corrosion overpotential(−0.106 V),and good hydrophobicity.展开更多
基金Projects(51104187,51274241,61321003) supported by the National Natural Science Foundation of ChinaProject(20100162120008) supported by Doctoral Fund of Ministry of Education of China
文摘To investigate the differences and the development trends of the 400 kA aluminum reduction cell, four representative cells were deeply analyzed. By using numerical simulation methods in ANSYS software, the structure parameters were firstly compared, and then three-dimensional models of electric-magnetic-flow field were built and solved with finite element method(FEM). The comparison of the structures reveals that the cell bodies are similar while the current flow path and distribution ratio of bus bars are different. It appears that most of the current(70%-80%) in side A are used as the magnetic field compensation current and flow through two ends. The numerical simulation results indicate that the distributions of magnetic fields are different but all satisfy with the magnetohydrodynamics(MHD) stabilization, and the flow patterns are all two or multi vortexes with appropriate velocities. The comparison shows that all studied cells can satisfy with the physical field requirement, and the commercial applications also verify that the 400 kA cells have become the product of the mature and world's leading technology.
文摘A systematic laboratory study was conducted on current efficiency and corrosion obtained in cryolite-alumina melts with SnO2-Sb203-CuO ceramic inert anodes. The current efficiency （CE） was determined by measuring the total amount of oxygen evolved at the anode and was found to be ~ 95%. The influence of operating parameters （inter-elec- trode distance, temperature and current density） was evaluated. The quantitative interdependencies as well as the ranges of CE optima[ values were established （2-3 cm, 940-960 ℃ and 0.7-0.8 A.cm 2）. The corrosion process of these anodes was evaluated by the mass loss method. The evaluation also took care of the corrosion data, as the prob- lem of the anode corrosion appeared to be the main obstacle for the use of those anodes in the commercial cells.Low-ering of the ACD up to 2 cm did not aggravate anode corrosion.
基金National Key Research and Development Program of China(2022YFB4002100)。
文摘To improve the corrosion resistance of titanium(Ti)bipolar plate,titanium nitride(TiN)film was prepared on the surface of commercial TA1 pure titanium by magnetron reactive sputtering and pulse laser deposition(PLD)techniques,and the film prepared under different process parameters were evaluated.Results show that dense and complete TiN film can be obtained on TA1 surface under different preparation processes,and the corrosion current density of Ti substrate significantly increases.However,the composition of the film prepared by magnetron reactive sputtering is affected by the oxygen competition reaction,and its homogeneity is inferior to that of the film prepared by PLD.The comprehensive performance of the PLD-prepared film shows excellent characteristics in the terms of low corrosion current density(0.025μA·cm^(−2)),moderate corrosion overpotential(−0.106 V),and good hydrophobicity.
