Al7075 alloy is a typical aviation aluminum with good mechanical properties and anodic oxidation effect.Laser engineered net shaping technology has unique advantages in the integrated forming of high-performance large...Al7075 alloy is a typical aviation aluminum with good mechanical properties and anodic oxidation effect.Laser engineered net shaping technology has unique advantages in the integrated forming of high-performance large aircraft structural parts.The manufacturing of 7075 aluminum alloy structural parts by laser engineered net shaping technology has become an important development direction in the future aerospace field.Electrochemical corrosion resistance of aluminum alloys is of vital importance to improve reliability and life-span of lightweight components.A comparative study on microstructure and anti-corrosion performance of Al7075 alloy prepared by laser additive manufacturing and forging technology was conducted.There are hole defects in LENS-fabricated Al7075 alloy with uniformly distributedηphase.No defects are observed in Al7075 forgings.The large S phase particles and small ellipsoidalηphase particles are found in Al matrix.The corrosion mechanisms were revealed according to the analysis of polarization curves and corrosion morphology.It was found that compared with that prepared by forgings,the additive manufactured samples have lower corrosion tendency and higher corrosion rate.Corrosion occurred preferentially at the hole defects.The incomplete passivation film at the defects leads to the formation of a local cell composed of the internal Al,corrosion solution and the surrounding passive film,which further aggravates the corrosion.展开更多
The extraction of potassium from a tablet mixture of K-feldspar ore and CaSO4by roasting was studied with a focus on the effects of the decomposition behavior of CaSO4on the potassium extraction process.The roasted sl...The extraction of potassium from a tablet mixture of K-feldspar ore and CaSO4by roasting was studied with a focus on the effects of the decomposition behavior of CaSO4on the potassium extraction process.The roasted slags were characterized by X-ray diffraction（XRD）,scanning electron microscopy（SEM）,energy-dispersive X-ray spectroscopy,and thermogravimetric（TG）analysis.The XRD analysis revealed that hydrosoluble mischcrystal K2Ca2（SO4）3was obtained by ion exchange of Ca^2＋ in CaSO4 and K^＋ in KAlSi3O8.Meanwhile,the intermediate product,SiO2,separated from KAl Si3O8and reacted with CaSO4to decompose CaSO4.The SEM results showed that some blowholes emerged on the surface of the CaSO4particles when they reacted with SiO2at 1200℃,which indicates that SO2and O2gases were released from CaSO4.The TG curves displayed that pure CaSO4could not be decomposed below 1200℃,while the mixture of K-feldspar ore and CaSO4began to lose weight at 1000℃.The extraction rate of potassium and decomposition rate of CaSO4were 62%and 44%,respectively,at a mass ratio of CaSO4to K-feldspar ore of 3：1,temperature of 1200℃,tablet-forming pressure of6 MPa,and roasting time of 2 h.The decomposition of CaSO4reduced the potassium extraction rate;therefore,the required amount of CaSO4was more than the theoretical amount.However,excess CaSO4was also undesirable for the potassium extraction reaction because a massive amount of SO2and O2gas were derived from the decomposition of CaSO4,which provided poor contact between the reactants.The SO2released from CaSO4decomposition can be effectively recycled.展开更多
Elemental titanium(Ti)and nickel(Ni)powders were consolidated by spark plasma sintering(SPS)to fabricate Ti-51%Ni(mole fraction)shape-memory alloys(SMAs).The objective of this study is to enhance the superelasticity o...Elemental titanium(Ti)and nickel(Ni)powders were consolidated by spark plasma sintering(SPS)to fabricate Ti-51%Ni(mole fraction)shape-memory alloys(SMAs).The objective of this study is to enhance the superelasticity of SPS produced Ti-Ni alloy using free forging as a secondary process.Products from two processes(with and without free forging)were compared in terms of microstructure,transformation temperature and superelasticity.The results showed that,free forging effectively improved the tensile and shape-memory properties.Ductility increased from 6.8%to 9.2%after forging.The maximum strain during superelasticity increased from 5%to 7.5%and the strain recovery rate increased from 72%to 92%.The microstructure of produced Ti-51%Ni SMA consists of the cubic austenite(B2)matrix,monoclinic martensite(B19′),secondary phases(Ti3Ni4,Ti2Ni and TiNi3)and oxides(Ti4Ni2O and Ti3O5).There was a shift towards higher temperatures in the martensitic transformation of free forged specimen(aged at 500°C)due to the decrease in Ni content of B2 matrix.This is related to the presence of Ti3Ni4 precipitates,which were observed using transmission electron microscope(TEM).In conclusion,free forging could improve superelasticity and mechanical properties of Ti-51%Ni SMA.展开更多
Microstructural features of a duplex-phase Zr-2.5Nb alloy were investigated in detail using electron channeling contrast （ECC） imaging and electron backscatter diffraction （EBSD） technique in an emission gun scann...Microstructural features of a duplex-phase Zr-2.5Nb alloy were investigated in detail using electron channeling contrast （ECC） imaging and electron backscatter diffraction （EBSD） technique in an emission gun scanning electron microscope （FEGSEM）. The excellent resolution provided by the FEGSEM promises the combined utilization of both techniques to be quite adequate for characterizing the duplex-phase microstructures. Results show that the microstructure of the Zr-2.5Nb alloy is composed of bulk a grains （majority） in equiaxed or plate shape and thin 13 films （minority） surrounding the bulk grains, with their average grain size and thickness measured to be 1.4 prn and 72 nm, respectively. Analyses on a-grain boundaries reveal a number of low angle boundaries, most of which belong to deformation-induced dislocation boundaries. Measurements on relative propor- tions of various Burgers boundaries suggest very weak （if any） variant selection during 13 ~ a cooling, which should be re- lated to deformation-induced higher nucleation rate of a phases. Compared to earlier attempts, more satisfactory indexing of fine β phases （down to nanoscale） is attained by the FEGSEM-based EBSD. Examples are presented to clearly reveal well-obeyed Burgers orientation relationships between adjacent α and β phases. Finally, it is deduced that continuing applica- tion of the FEGSEM-based EBSD to duplex-phase Zr alloys could help clarify controversies like the deformation priority of the two phases.展开更多
基金Project(2016YFB1100101)supported by the National Key Research and Development Program of China。
文摘Al7075 alloy is a typical aviation aluminum with good mechanical properties and anodic oxidation effect.Laser engineered net shaping technology has unique advantages in the integrated forming of high-performance large aircraft structural parts.The manufacturing of 7075 aluminum alloy structural parts by laser engineered net shaping technology has become an important development direction in the future aerospace field.Electrochemical corrosion resistance of aluminum alloys is of vital importance to improve reliability and life-span of lightweight components.A comparative study on microstructure and anti-corrosion performance of Al7075 alloy prepared by laser additive manufacturing and forging technology was conducted.There are hole defects in LENS-fabricated Al7075 alloy with uniformly distributedηphase.No defects are observed in Al7075 forgings.The large S phase particles and small ellipsoidalηphase particles are found in Al matrix.The corrosion mechanisms were revealed according to the analysis of polarization curves and corrosion morphology.It was found that compared with that prepared by forgings,the additive manufactured samples have lower corrosion tendency and higher corrosion rate.Corrosion occurred preferentially at the hole defects.The incomplete passivation film at the defects leads to the formation of a local cell composed of the internal Al,corrosion solution and the surrounding passive film,which further aggravates the corrosion.
基金Supported by the National Key Research and Development Program(2016YFB0600904)Sichuan Province Science and Technology Project(2017GZ0377)Sichuan University Postdoctoral Research and Development Fund(2017SCU12017)
文摘The extraction of potassium from a tablet mixture of K-feldspar ore and CaSO4by roasting was studied with a focus on the effects of the decomposition behavior of CaSO4on the potassium extraction process.The roasted slags were characterized by X-ray diffraction（XRD）,scanning electron microscopy（SEM）,energy-dispersive X-ray spectroscopy,and thermogravimetric（TG）analysis.The XRD analysis revealed that hydrosoluble mischcrystal K2Ca2（SO4）3was obtained by ion exchange of Ca^2＋ in CaSO4 and K^＋ in KAlSi3O8.Meanwhile,the intermediate product,SiO2,separated from KAl Si3O8and reacted with CaSO4to decompose CaSO4.The SEM results showed that some blowholes emerged on the surface of the CaSO4particles when they reacted with SiO2at 1200℃,which indicates that SO2and O2gases were released from CaSO4.The TG curves displayed that pure CaSO4could not be decomposed below 1200℃,while the mixture of K-feldspar ore and CaSO4began to lose weight at 1000℃.The extraction rate of potassium and decomposition rate of CaSO4were 62%and 44%,respectively,at a mass ratio of CaSO4to K-feldspar ore of 3：1,temperature of 1200℃,tablet-forming pressure of6 MPa,and roasting time of 2 h.The decomposition of CaSO4reduced the potassium extraction rate;therefore,the required amount of CaSO4was more than the theoretical amount.However,excess CaSO4was also undesirable for the potassium extraction reaction because a massive amount of SO2and O2gas were derived from the decomposition of CaSO4,which provided poor contact between the reactants.The SO2released from CaSO4decomposition can be effectively recycled.
基金the Ministry of Higher Education of Malaysia for the Malaysian International Scholarship and research funding under FRGS vote No. R.J13000.7824.4F810
文摘Elemental titanium(Ti)and nickel(Ni)powders were consolidated by spark plasma sintering(SPS)to fabricate Ti-51%Ni(mole fraction)shape-memory alloys(SMAs).The objective of this study is to enhance the superelasticity of SPS produced Ti-Ni alloy using free forging as a secondary process.Products from two processes(with and without free forging)were compared in terms of microstructure,transformation temperature and superelasticity.The results showed that,free forging effectively improved the tensile and shape-memory properties.Ductility increased from 6.8%to 9.2%after forging.The maximum strain during superelasticity increased from 5%to 7.5%and the strain recovery rate increased from 72%to 92%.The microstructure of produced Ti-51%Ni SMA consists of the cubic austenite(B2)matrix,monoclinic martensite(B19′),secondary phases(Ti3Ni4,Ti2Ni and TiNi3)and oxides(Ti4Ni2O and Ti3O5).There was a shift towards higher temperatures in the martensitic transformation of free forged specimen(aged at 500°C)due to the decrease in Ni content of B2 matrix.This is related to the presence of Ti3Ni4 precipitates,which were observed using transmission electron microscope(TEM).In conclusion,free forging could improve superelasticity and mechanical properties of Ti-51%Ni SMA.
基金supported by the National Natural Science Foundation of China(Grant Nos.5140104051371202+3 种基金51531005&51421001)China Postdoctoral Science Foundation(Grant No.2015M572446)Postdoctoral Science Foundation of Chongqing(Grant No.Xm2015003)Scientific and Technological Research Program of Chongqing Municipal Education Commission(Grant No.KJ1500901)
文摘Microstructural features of a duplex-phase Zr-2.5Nb alloy were investigated in detail using electron channeling contrast （ECC） imaging and electron backscatter diffraction （EBSD） technique in an emission gun scanning electron microscope （FEGSEM）. The excellent resolution provided by the FEGSEM promises the combined utilization of both techniques to be quite adequate for characterizing the duplex-phase microstructures. Results show that the microstructure of the Zr-2.5Nb alloy is composed of bulk a grains （majority） in equiaxed or plate shape and thin 13 films （minority） surrounding the bulk grains, with their average grain size and thickness measured to be 1.4 prn and 72 nm, respectively. Analyses on a-grain boundaries reveal a number of low angle boundaries, most of which belong to deformation-induced dislocation boundaries. Measurements on relative propor- tions of various Burgers boundaries suggest very weak （if any） variant selection during 13 ~ a cooling, which should be re- lated to deformation-induced higher nucleation rate of a phases. Compared to earlier attempts, more satisfactory indexing of fine β phases （down to nanoscale） is attained by the FEGSEM-based EBSD. Examples are presented to clearly reveal well-obeyed Burgers orientation relationships between adjacent α and β phases. Finally, it is deduced that continuing applica- tion of the FEGSEM-based EBSD to duplex-phase Zr alloys could help clarify controversies like the deformation priority of the two phases.
