无电镀沉积于硅衬底上铜纳米晶的场发射性能(英文)

采用无电镀沉积技术在经过机械抛光的单晶硅衬底上沉积了铜纳米晶。利用X射线衍射数据,估算出所沉积铜纳米晶的平均粒径大约为40nm。对120s无电镀沉积样品的场发射测试表明,该样品的开启场强为～5.5 V/μm,在场强达到9.26 V/μm时的场发射电流密度可达到62.5μA/cm2。对相应的沉积过程和场发射机理进行了分析。结果表明,无电镀沉积技术有可能成为制备具有较好场发射性能的金属/硅冷阴极的一种可供选择的方法。

用于微机械器件的Fe-Ni合金电镀沉积膜的性能

结合Ｓｉ体微机械技术和电镀技术加工出Ｆｅ－Ｎｉ／Ｃｕ／Ｓｉ复合悬臂梁，其中Ｆｅ－Ｎｉ膜厚３μｍ，Ｃｕ膜厚０．２μｍ．利用共振法首次测出在１．３Ｐａ气压下，复合悬臂梁中Ｆｅ－Ｎｉ（Ｆｅ６４，Ｎｉ３６；质量分数，％，下同）电镀沉积膜的内耗为１０－３．利用自行设计的微力／微位移天平法，测出Ｆｅ－Ｎｉ（Ｆｅ ５７， Ｎｉ ４３）／Ｃｕ／Ｓｉ复合悬臂梁的Ｙｏｕｎｇ’ｓ模量为１．０×１０１１Ｎ／ｍ２．Ｆｅ－Ｎｉ电镀沉积膜的内应力随膜中Ｆｅ含量的增加先是增大然后减小．在Ｉｎｖａｒ合金（Ｆｅ６４，Ｎｉ３６）成分附近达到最大约 ３００ ＭＰａ．Ｆｅ－Ｎｉ电镀膜的热膨胀系数与膜中Ｆｅ含量关系则与内应力相反，但与合金体材料变化趋势一致，在Ｉｎｖａｒ合金成分附近达到最小，其值高于相应成分的合金体材料，约６×１０－６／℃。

Preparation and Characterization of Nanostructured Ni-TiN Composite Films

Ni-TiN nanocomposite films were produced from a Ni plating bath containing TiN nanoparticles by using dc electroplating method. The structure and surface morphology of Ni-TiN composite coatings were analyzed by atom force microscope, X-ray diffraction, and trans- mission electron microscopy. Meanwhile, the anti-corrosion properties, hardness and ther- mostability of Ni-TiN nanocomposite films were also investigated and compared with the traditional polycrystalline Ni coatings. The results show that, compared with the traditional polycrystalline Ni film, Ni-TiN nanocomposite coatings display much better corrosion resistance, higher film hardness, and thermal stability. In addition, the hardness of Ni-TiN nanocomposite coatings decreases slightly with the increase of electroplating current density, which may be due to the synergism of hydrogen evolution and faster nucleation/growth rate of nickel crystallites.

Effect of La_2O_3/Ce O_2 particle size on high-temperature oxidation resistance of electrodeposited Ni-La_2O_3/Ce O_2 composites

Ni-La2O3/CeO2 composite films were prepared by electrodeposition from a nickel sulfate bath containing certain content of micrometer and nanometer La2O3/CeO2 particles. The effect of La2O3 or CeO2 particle size on the oxidation resistance of the electrodeposited Ni-La2O3/CeO2 composites in air at 1000 °C was studied. The results indicate that, compared with the electrodeposited Ni-film, Ni-La2O3/CeO2 composites exhibit a superior oxidation resistance due to the codeposited La2O3 or CeO2 particles blocking the outward diffusion of nickel. Moreover, compared with nanoparticles, La2O3 or CeO2 microparticles have stronger effect because La2O3 or CeO2 microparticles also act as a diffusion barrier layer at the onset of oxidation.

Microstructure and depositional mechanism of Ni-P coatings with nano-ceria particles by pulse electrodeposition

Nano-CeO2 （RE） particles were co-deposited into Ni-P binary composite coatings by applying pulse current （PC） under ultrasonic （U） field. Morphology, chemical content and crystal microstructure were characterized by environmental scanning electron microscopy （E-SEM） with energy dispersive X-ray analysis （EDXA）, XRD diffractometry and transmission electron microscopy （TEM）. Experimental results show that Ni-P coating reinforced with 15g/L nano-CeO2, in amorphous state and with compact structure, can be improved in the microhardness from HV0.2580 to HV0.2780 by annealing at 600 °C for 2 h. The highest content of codeposited Ce and deposition rate can reach 2.3% and 68 μm/h, respectively. Furthermore, the effect of RE adsorption and pulse overpotential on depositional mechanism was investigated. n-CeO2 particles or Ce4＋ ions with strong adsorption capacity acted as the catalytic nucleus to improve densification effectively. During annealing at 600 °C for 2 h, n-CeO2 particles will uniformly adsorb on crystal grain to preferentially pad and heal up gaps of cracking Ni boundaries, promoting dispersion strengthening with refiner-grained structure.

Preparation and characterization of diamond film on Cu substrate using Cu-diamond composite interlayer

Large area diamond films were fabricated on copper substrates by a multi-step process comprised of electroplating Cu-diamond composite layer on Cu substrate, plating a Cu layer to fix the protruding diamond particles, and depositing continuous diamond film on composite interlayer by hot-filament chemical vapor deposition （HFCVD）. The interface characteristics, internal stress and adhesion strength were investigated by scanning electron microscopy, Raman analysis and indentation test. The results show that the continuous film without cracks is successfully obtained. The microstructure of the film is a mixture of large cubo-octahedron grains grown from homo-epitaxial growth and small grains with （111） apparent facets grown from lateral second nuclei. The improved adhesion between diamond film and substrate results from the deep anchoring of the diamond particles in the Cu matrix and the low residual stress in the film.

金锡镀层在CSP气密封装中的应用及其可靠性

芯片级尺寸封装的气密性被越来越广泛的关注,为了实现CSP器件的可伐管帽与陶瓷基板之间的气密性互连,采用分层电镀沉积的方法在高温共烧陶瓷(HTCC)基板表面制备了金/锡/金镀层,利用金与锡间的共晶反应以实现管帽和基板的气密性可靠封接.文中分析了金/锡/金镀层质量、焊接工艺对Au80Sn20共晶焊料封接结果的影响.结果表明,金/锡/金镀层厚度和层间的结合力决定了Au-Sn共晶焊料的封接质量.在焊接升温过程中,锡镀层首先熔化形成“熔池”,溶解上下侧与之接触的金镀层,直至完成共晶反应;采用较短的焊接时间能够实现更好的金锡共晶封接;焊接温度为330℃、保温时间为30 s时,Au-Sn镀层共晶反应形成δ/(Au,Ni)Sn—ζ相—δ/(Au,Ni)Sn的分层共晶组织,实现了可伐管帽与HTCC基板的气密性封接.

Antibacterial Performance of Protective and Decorative Deposits

By way of bactericidal halo test, the antibacterial performance of various electroplated deposits (cobalt, zinc, copper, silver, gold, nickel, chromium, cobalt-containing alloy of nickel, and nickel-containing alloy of cobalt) were determined. The results of the test show that the electroplated deposits of zinc, cobalt, cobalt-containing alloy of nickel, and nickel-containing alloy of cobalt, silver and copper possess a distinct antibacterial capability against the growth of pathogenic bacteria tested, and that SUS304 stainless steel and chromium deposit have no antibacterial activity. The relationship between the antibacterial capability and the rest potentials of the deposits was investigated. It was found that the higher the antibacterial activity of the electroplated deposit was, the more negative the rest potential of deposit was.

Microstructure and deposition mechanism of electrodeposited Cu/liquid microcapsule composite

The nanostructured copper/microcapsule containing liquid core materials composite（copper/liquid microcapsules composite） was prepared using direct current（DC） electrodeposition method.The surface morphology and microstructure of composite were investigated by means of scanning electron microscopy（SEM）,transmission electron microscopy（TEM） and X-ray diffraction（XRD）.The results show that the microstructure of electrodeposited layer transformed from bulk crystal to nano structure because of the participation of microcapsules.The diameters of microcapsules and the copper grain sizes in the composite were 2？20 μm and 10？20 nm,respectively.In addition,the electrodeposition mechanism of composite in the deposition process followed electrochemistry theory,which was proved by the theoretical analysis result and the experiment results.Meanwhile,the co-deposition process model was presented.

Properties of Zn-Bi composite coatings prepared by ionic co-discharge deposition

Zn-Bi composite was synthesized by ionic co-discharge deposition and its properties were investigated. The results show that the Zn-Bi composite with the incorporation of Bi has a finer grain size than the pure Zn coating and improves the mechanical properties. The microhardness is increased by approximately two times simply by adding a small amount of Bi electrolyte into a Zn bath solution. A lower volume loss of the Zn-Bi composite coating compared with the pure Zn coating also indicates that the Zn-Bi coating has a better wear resistance.

Structure, indentation and corrosion characterizations of high-silicon Ni-Si nano-composite coatings prepared by modified electrodeposition process

Ni-Si nano-composite coatings with various silicon contents were prepared by a modified electrodeposition process using electrolytes containing ball-milled Si/Ni particles. The effects of the concentration of the ball-milled Si/Ni particles in the electrolyte on the silicon content, structure, microhardness and corrosion behaviors of the coatings were investigated. Scanning electron microscopy and X-ray diffractometry were used for structural characterization. Also, the microhardness and corrosion behaviors of the deposited coatings were evaluated. According to the results, the Si level reaches about 10 wt.% in the coating, which is a significant content of Si incorporation for electrodeposition. It was also found that the crystallite size of the coatings was progressively decreased and the hardness was increased, by increasing the content of Si. Typically, the crystallite size and microhardness of the Ni-10 wt.%Si coating were 0.39 and 2.1 times those of the pure Ni coating, respectively. Also, the results showed that there is an optimal content of Si to meet the best acidic corrosion resistance of the coatings.

Fabrication of Co-Ni-P film with excellent wear and corrosion resistance by electroplating with supercritical CO_2 emulsion

To avoid the defects caused by the hydrogen evolution and improve the corrosion and wear properties of the electroplated films in the traditional aqueous bath electrodeposition,a supercritical carbon dioxide(Sc-CO2)emulsion was proposed to electrodeposite ternary nanocrystalline Co-Ni-P alloy films.Microstructure,corrosive and tribological properties of the Co-Ni-P films were investigated and compared with the ones electroplated by conventional method.The results show that the Co-Ni-P films produced with Sc-CO2assisted electrodeposition exhibit a more compact microstructure.The preferred orientation plane of hcp(110)for the Co-Ni-P films produced in conventional aqueous bath is changed to be hcp(100)for the one prepared in emulsified Sc-CO2bath.The microhardness,corrosion resistance and tribological properties of the Co-Ni-P films are substantially improved with the assistance of Sc-CO2in the electrodeposition bath.

Electrodeposition and corrosion behavior of Zn-Ni-Mn alloy coatings deposited from alkaline solution

The potentiostatic electrodeposition of Zn-Ni-Mn was carried out in an alkaline solution with the addition of Mn salt.The effects of electrolyte Mn2+concentration and deposition potential on the surface morphology,phase structure and corrosion behavior of coatings were studied.The results of corrosion polarization showed that the presence of higher Mn content in Zn-Ni-Mn coatings could lead to the formation of a good passive layer with a 7-fold increase in Rp of coating and a significant decrease in the corrosion current density compared to those of Zn-Ni coating.The XRD and the XPS analyses from the surface of Zn-Ni-Mn after corrosion test showed that the passive layer was composed of zinc hydroxide chloride,zinc oxide,zinc hydroxide carbonate,and manganese oxides.

Online evaluation of electroless deposition rate by electrochemical noise method

Continuous noise resistance calculation(CNRC)technique was used for online determination of the electroless nickel deposition rate on zirconium pretreated magnesium alloy.For this purpose,the noise resistance(R_n) variation with time was calculated for the pretreated alloy surface in the electroless plating solution.The CNRC results were described by energy dispersive X-ray spectroscopy(EDS)and scanning electron microscopy(SEM)techniques.Also,potentiodynamic polarization and gravimetric measurements were used for determination of the electroless deposition rate at the same time period and the results were compared with the CNRC results.The Rn variation with plating time shows that the electroless plating consists of different stages with various deposition rates.The results of the CNRC and polarization methods were not in acceptable agreement due to the limitations of the polarization method for online monitoring of the deposition rate.However,the results of the gravimetric measurements were in complete agreement with the CNRC technique and so,the CNRC can be considered as suitable tool for online evaluation of the electroless deposition rate.

Electrochemical evaluation of zinc and magnesium alloy coatings deposited on electrogalvanized steel by PVD

Zinc alloy coating attracted much attention due to its high anti-corrosive properties.Particularly,zinc alloy coatings containing magnesium was considered a promising metallic alloy due to a remarkable improvement of corrosion resistance.The proper magnesium content for Zn-Mg alloy coatings was studied.The samples were prepared using thermal evaporation method.The influence of Zn-Mg alloy coating on corrosion resistance was evaluated using immersion test,potentiodynamic test,and galvanic test in 3% NaCl solution at room temperature.The results show that the corrosion resistance of Zn-Mg alloy coatings is strongly dependent on magnesium content.Corrosion potential decreases with increasing magnesium content,whereas current density increases up to 15% magnesium content,and passivity region was found only in Zn-Mg coatings.

Kinetics of Zn cathodic deposition in alkaline zincate solution

Kinetic parameters of the electrode reactions were measured by investigating steady-state current-potential behaviors. The Tafel slopes of cathodic and anodic processes are -0.113 8 V and -0.041 18 V, the anodic and cathodic apparent transfer coefficients are 0.519 3 and 1.435 2, respectively, and the stoichiometric number of rate-deterrnining step is 1. The theoretical kinetics equation of electrode reaction was deduced, from which the dynamic parameters can be calculated as follows： the cathodic and anodic Tafel slopes are -0.118 V and -0.039 4 V, respectively, consisting with the experimental values, Finally, the correctness of the mechanism was further demonstrated using apparent transfer coefficient according to the electrochemical dynamic equation of multi-electron reaction.

Effect of bath composition and pulse electrodeposition condition on characteristics and microhardness of cobalt coatings

Nanocrystalline cobalt coatings were produced from cobalt sulfate based electrolytes by using pulse current electrodeposition technique.The effects of bath composition and electrodeposition condition on current efficiency,morphology,structure and hardness of the coatings were investigated and the optimum deposition condition was determined.It was found that increment of cobalt sulfate concentration and sodium dodecyl sulfate(SDS)concentration in the bath had a negligible effect on microhardness of the coatings,while they were effective on electrodeposition current efficiency.Adding saccharin to electrodeposition bath decreased crystallite size of hexagonal close-packed(hcp)cobalt films and increased their microhardness without significant effect on current efficiency.Smoother and less defective coatings were also obtained from baths containing SDS and saccharin.The results revealed that both the current efficiency and microhardness were changed by variation of peak current density and duty cycle.Besides change of smooth morphology of the coatings to needle-shaped one,crystallite sizes and preferred orientation also varied with increasing the current density and duty cycle.

Effect of sodium lauryl sulphate on microstructure, corrosion resistance and microhardness of electrodeposition of Ni-Co3O4 composite coatings

Ni?Co3O4 composite coatings were electrodeposited on mild steel surface from a Watts-type bath in the presence of sodium lauryl sulfate(SLS).The dispersed Co3O4 particles in the presence of SLS have a greater tendency to move towards cathode and get incorporated in the coating.SLS modifies chemical composition,surface morphology and microstructure of the Ni?Co3O4 composite coating.The developed composite coating exhibits higher corrosion resistance and microhardness than the pure nickel coating.The loadings of bath solution with different concentrations of Co3O4 particles in the presence of SLS provide hydrophobic nature to the coating surface,which is much effective in enhancing the corrosion resistance of Ni?Co3O4 composite coating.The agglomeration of Co3O4 particles(>3 g/L)under high bath load condition develops defects and dislocation on the coating surface,which results in lower corrosion resistance of the deposit.The mechanical properties of the hydrophobic coatings were assessed by the linear abrasion test.

Electrodeposition of multi-layer Pd-Ni coatings on 316L stainless steel and their corrosion resistance in hot sulfuric acid solution

Pd-Ni coating shows good corrosion resistance in strong corrosion environments.However,in complex aggressiveenvironments,the performance of the coatings is limited and further improvement is necessary.The effects of the applied platingcurrent density on the composition,structure and properties of Pd-Ni coatings were studied.By changing the current density in thesame bath,multi-layer Pd-Ni coatings were prepared on316L stainless steel.Scanning electronic microscopy,weight loss tests,adhesion strength,porosity and electrochemical methods were used to study the corrosion resistance of the films prepared bydifferent coating methods.Compared with the single layer Pd-Ni coating,the multi-layer coatings showed higher microhardness,lower internal stress,lower porosity and higher adhesive strength.The multi-layer Pd-Ni coating showed obviously better corrosionresistance in hot sulfuric acid solution containing Cl-.