预制键槽UHPC-混凝土界面黏结性能研究

UHPC永久性模板与普通混凝土的界面黏结性能是两者协同作用的关键,研究不同键槽类型、混凝土强度和养护条件等因素对UHPC-混凝土界面黏结性能的影响。结果表明:键槽可以提高UHPC-NC界面黏结强度,其中B型键槽机械联锁作用贡献最大。劈裂拉伸试件界面中心轴线的应变大于两侧应变,界面裂缝从水平拉应变开始向压应变区域扩张。复合试件键槽的存在使得裂缝在混凝土内部由一端延伸至另一端,并非两端向内发展。随着后浇混凝土抗压强度的提高,界面劈裂抗拉强度增幅降低。蒸汽养护导致初始收缩变形较大,应力集中区域比标准养护试件更大。复合试件界面劈裂抗拉强度可以通过混凝土立方体抗压强度和拟合参数c计算得出。提出了最优永久性模板键槽参数和养护条件。

超高性能混凝土与普通混凝土的界面黏结性能研究

超高性能混凝土(Ultra-high performance concrete, UHPC)具有优异的力学性能和耐久性,被广泛应用于组合构件及结构加固中,其中,UHPC与既有普通混凝土(Normal concrete, NC)之间的界面黏结性能至关重要。采用劈裂抗拉方法,探究了界面粗糙度、普通混凝土强度、浇筑方式对UHPC-NC界面黏结抗拉性能的影响。试验表明,UHPC-NC试件的破坏模式主要分为3种,界面粗糙度较小时,易发生黏结面破坏;界面粗糙度较大时,UHPC与NC基体均会发生破坏;界面粗糙度是影响UHPC-NC界面黏结强度的主要因素,随着界面粗糙度的增加,UHPC-NC的界面黏结抗拉强度逐渐增加;混凝土强度的增加可以有效提高UHPC-NC界面黏结抗拉强度;水平浇筑试件相比于竖向浇筑试件具有较好的界面黏结抗拉强度。

Effect of brazing temperature on microstructure and tensile strength ofγ-TiAl joint vacuum brazed with micro-nano Ti−Cu−Ni−Nb−Al−Hf filler

A novel micro-nano Ti−10Cu−10Ni−8Al−8Nb−4Zr−1.5Hf filler was used to vacuum braze Ti−47Al−2Nb−2Cr−0.15B alloy at 1160−1220℃ for 30 min.The interfacial microstructure and formation mechanism of TiAl joints and the relationships among brazing temperature,interfacial microstructure and joint strength were emphatically investigated.Results show that the TiAl joints brazed at 1160 and 1180℃ possess three interfacial layers and mainly consist of α_(2)-Ti_(3)Al,τ_(3)-Al_(3)NiTi_(2) and Ti_(2)Ni,but the brazing seams are no longer layered and Ti_(2)Ni is completely replaced by the uniformly distributed τ_(3)-Al_(3)NiTi_(2) at 1200 and 1220℃ due to the destruction of α_(2)-Ti_(3)Al barrier layer.This transformation at 1200℃ obviously improves the tensile strength of the joint and obtains a maximum of 343 MPa.Notably,the outward diffusion of Al atoms from the dissolution of TiAl substrate dominates the microstructure evolution and tensile strength of the TiAl joint at different brazing temperatures.

Application of response surface methodology to maximize tensile strength and minimize interface hardness of friction welded dissimilar joints of austenitic stainless steel and copper alloy

An attempt was made to optimize friction welding parameters to attain a minimum hardness at the interface and a maximum tensile strength of the dissimilar joints of AISI 304 austenitic stainless steel （ASS） and copper （Cu） alloy using response surface methodology （RSM）. Three-factor, five-level central composite design matrix was used to specify experimental conditions. Twenty joints were fabricated using ASS and Cu alloy. Tensile strength and interface hardness were measured experimentally. Analysis of variance （ANOVA） method was used to find out significant main and interaction parameters and empirical relationships were developed using regression analysis. The friction welding parameters were optimized by constructing response graphs and contour plots using design expert software. The developed empirical relationships can be effectively used to predict tensile strength and interface hardness of friction welded ASS-Cu joints at 95% confidence level. The developed contour plots can be used to attain required level of optimum conditions to join ASS-Cu alloy by friction welding process.

Brazeability evaluation of Ti-Zr-Cu-Ni-Co-Mo filler for vacuum brazing TiAl-based alloy

Ti-47Al-2Nb-2Cr-0.15B(mole fraction,%)alloy was vacuum brazed with amorphous and crystalline Ti.25Zr-12.5Cu-12.5Ni-3.0Co-2.0Mo(mass fraction,%)filler alloys,and the melting,spreading and gap filling behaviors of the amorphous and crystalline filler alloys as well as the joints brazed with them were investigated in details.Results showed that the amorphous filler alloy possessed narrower melting temperature interval,lower liquidus temperature and melting active energy compared with the crystalline filler alloy,and it also exhibited better brazeability on the surface of the Ti.47Al.2Nb.2Cr.0.15B alloy.The TiAl joints brazed with crystalline and amorphous filler alloys were composed of two interfacial reaction layers and a central brazed layer.Under the same conditions,the tensile strength of the joint brazed with the amorphous filler alloy was always higher than that with the crystalline filler alloy.The maxmium tensile strength of the joint brazed at 1273 K with the amorphous filler alloy reached 254 MPa.

Correlation between microstructural features and tensile strength for friction welded joints of AA-7005 aluminum alloy

Similar friction welded joints of AA-7005 aluminum rods were fabricated using different combinations of process parameters such as friction pressure(1.0, 1.5 and 2.0 MPa) and friction time(10, 15 and 20 s). Interfacial microstructure and formation of intermetallic compounds at the joint interface were evaluated via scanning electron microscopy(SEM) equipped with energy dispersive spectrum(EDS), and optical microscopy(OM). Microstructural observations reveal the formation of intermetallic phases during the welding process which cannot be extruded from the interface. Theses phases influence the tensile strength of the resultant joints. From the tensile characteristics viewpoint, the greatest tensile strength value of 365 MPa is obtained at 1.5 MPa and 15 s. Finally, the role of microstructural features on tensile strength of resultant joints is discussed.