The influence of Si addition on microstructure, mechanical properties and thermal fatigue behavior of Zn-38Al-2.5Cu alloys was investigated. The results show that constitutional supercooling of ZA38 alloys is formed b...The influence of Si addition on microstructure, mechanical properties and thermal fatigue behavior of Zn-38Al-2.5Cu alloys was investigated. The results show that constitutional supercooling of ZA38 alloys is formed because of the Si addition. Zn-38Al-2.5Cu-0.55Si alloy shows the dramatically refined microstructure and the best mechanical properties. When the Si addition exceeds 0.55%,αdendrites develop and Si phases become larger and aggregate along the dendrites boundaries, decreasing the mechanical properties. Oxides and pits formed by the plastic deformation are the main factors of cracks initiation. During the early stage of crack propagation, the cracks grow at a high speed well described by Paris law because of the porous and loose oxide, and mainly propagate along the dendrites boundaries. During the slow-growth stage, secondary cracks share the energy of crack growth, delaying the propagation of cracks, and the cracks propagate and fracture by the mixture of intergranular and transgranular modes.展开更多
The heat generation behaviors of fatigue crack are deeply investigated under different preload forces combing numerical simulation and experiment.Firstly,a multi-contact simulation model is applied to stimulate the cr...The heat generation behaviors of fatigue crack are deeply investigated under different preload forces combing numerical simulation and experiment.Firstly,a multi-contact simulation model is applied to stimulate the crack surfaces contact and the horn-sample contact under ultrasonic excitation for calculating the temperature fields.Then,the ultrasonic infrared thermography testing and the microscope testing are carried out for the heat generation and the plastic deformation behaviors of crack region under different preload forces.On this basis,an indirect observation method based on dots distribution is proposed to estimate the plastic deformation on crack contact surfaces.The obtained results show that the temperature rise of crack region increases with the increase of preload force when the preload force is less than 250 N,while the temperature rise rapidly declines due to the plastic deformation on crack contact surfaces and the inhibition effect when the preload force is 280 N.Moreover,the plastic deformation does not lead to the crack propagation,but reduces the detection repeatability of fatigue crack.This work provides an effective method for optimizing testing conditions in practical testing processes,which will be helpful to the establishment of testing standards for batches of test objects in ultrasonic infrared thermography testing.展开更多
The effect of laser shock processing(LSP) on the hardness, surface morphology, residual stress, and thermal fatigue properties of a ZCuAl10Fe3Mn2 alloy was investigated to improve the thermal fatigue performance and d...The effect of laser shock processing(LSP) on the hardness, surface morphology, residual stress, and thermal fatigue properties of a ZCuAl10Fe3Mn2 alloy was investigated to improve the thermal fatigue performance and decrease the surface crack of high-temperature components. The microstructure and crack morphology were analyzed by scanning electron microscopy(SEM) and energy dispersive spectroscopy(EDS). The results showed that laser shock could significantly improve the thermal fatigue performance of the alloy at a pulse energy of 4 J. Under the effect of thermal stress and alternating stress, microstructure around the specimen notch was oxidized and became porous, leading to the formation of multiple micro-cracks. The micro-cracks in the vertical direction became the main cracks, which mainly expanded with the conjoining of contiguous voids at the crack tip front. Micro-cracks in other directions grew along the grain boundaries and led to material shedding.展开更多
基金Project(BC2012211)supported by the Science and Technology Enterprises Innovation Fund of Jiangsu Province,China
文摘The influence of Si addition on microstructure, mechanical properties and thermal fatigue behavior of Zn-38Al-2.5Cu alloys was investigated. The results show that constitutional supercooling of ZA38 alloys is formed because of the Si addition. Zn-38Al-2.5Cu-0.55Si alloy shows the dramatically refined microstructure and the best mechanical properties. When the Si addition exceeds 0.55%,αdendrites develop and Si phases become larger and aggregate along the dendrites boundaries, decreasing the mechanical properties. Oxides and pits formed by the plastic deformation are the main factors of cracks initiation. During the early stage of crack propagation, the cracks grow at a high speed well described by Paris law because of the porous and loose oxide, and mainly propagate along the dendrites boundaries. During the slow-growth stage, secondary cracks share the energy of crack growth, delaying the propagation of cracks, and the cracks propagate and fracture by the mixture of intergranular and transgranular modes.
基金Project(2019M650262)supported by the China Postdoctoral Science FoundationProject(92060106)supported by the Major Research Plan of National Natural Science Foundation of ChinaProject(201803U8003)supported by the China Aeronautical Science Foundation。
文摘The heat generation behaviors of fatigue crack are deeply investigated under different preload forces combing numerical simulation and experiment.Firstly,a multi-contact simulation model is applied to stimulate the crack surfaces contact and the horn-sample contact under ultrasonic excitation for calculating the temperature fields.Then,the ultrasonic infrared thermography testing and the microscope testing are carried out for the heat generation and the plastic deformation behaviors of crack region under different preload forces.On this basis,an indirect observation method based on dots distribution is proposed to estimate the plastic deformation on crack contact surfaces.The obtained results show that the temperature rise of crack region increases with the increase of preload force when the preload force is less than 250 N,while the temperature rise rapidly declines due to the plastic deformation on crack contact surfaces and the inhibition effect when the preload force is 280 N.Moreover,the plastic deformation does not lead to the crack propagation,but reduces the detection repeatability of fatigue crack.This work provides an effective method for optimizing testing conditions in practical testing processes,which will be helpful to the establishment of testing standards for batches of test objects in ultrasonic infrared thermography testing.
基金financial supports from the National Natural Science Foundation of China—Youth Project (51801076)the Provincial Colleges and Universities Natural Science Research Project of Jiangsu Province (18KJB430009),China+1 种基金the Postdoctoral Research Support Project of Jiangsu Province (1601055C),Chinathe Senior Talents Research Startup of Jiangsu University (14JDG126),China。
文摘The effect of laser shock processing(LSP) on the hardness, surface morphology, residual stress, and thermal fatigue properties of a ZCuAl10Fe3Mn2 alloy was investigated to improve the thermal fatigue performance and decrease the surface crack of high-temperature components. The microstructure and crack morphology were analyzed by scanning electron microscopy(SEM) and energy dispersive spectroscopy(EDS). The results showed that laser shock could significantly improve the thermal fatigue performance of the alloy at a pulse energy of 4 J. Under the effect of thermal stress and alternating stress, microstructure around the specimen notch was oxidized and became porous, leading to the formation of multiple micro-cracks. The micro-cracks in the vertical direction became the main cracks, which mainly expanded with the conjoining of contiguous voids at the crack tip front. Micro-cracks in other directions grew along the grain boundaries and led to material shedding.
