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ZL205A合金侧盖壳体铸造工艺研究与产品试制
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作者 马文龙 杨力 +4 位作者 杨小冬 徐远财 罗辉 樊自田 唐锦球 《铸造》 CAS 2024年第6期865-871,共7页
模拟分析了重力铸造与低压铸造方法下ZL205A合金侧盖壳体铸件的充型、凝固过程及缺陷特征,进行了侧盖壳体铸件试制及性能对比。采用重力铸造时,模拟显示铸件充型速度快,紊流、混流现象严重,凝固速率慢且过程混乱,孔隙率高;样件表面及内... 模拟分析了重力铸造与低压铸造方法下ZL205A合金侧盖壳体铸件的充型、凝固过程及缺陷特征,进行了侧盖壳体铸件试制及性能对比。采用重力铸造时,模拟显示铸件充型速度快,紊流、混流现象严重,凝固速率慢且过程混乱,孔隙率高;样件表面及内部缩松、偏析等缺陷严重,基体组织及晶界中微观缩松与成分偏析交织显现。取样部位平均抗拉强度与伸长率为A区:400 MPa,3.1%,B区:444 MPa,3.4%,铸件为不合格品。采用低压铸造时,模拟显示铸件充型平稳,凝固速率快且自上而下顺序凝固,孔隙率低,样件探伤合格,组织均匀致密且微观缩松和偏析占比显著降低。取样部位平均抗拉强度与伸长率为A区:478 MPa,4.7%,B区:484 MPa,4.9%,铸件合格且性能优异。验证了低压铸造工艺对ZL205A合金侧盖壳体铸件的适应性与优势。 展开更多
关键词 ZL205A 铸造 盖壳体 组织结构 力学性能
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盖壳体形体要素与缺陷预期分析及注射模设计
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作者 高俊丽 袁开波 文根保 《模具制造》 2023年第7期24-27,共4页
通过对盖壳体形体要素分析,其具有凹槽、凸台和外观要素。盖壳体在注射模中竖立摆放,分型面设置在底面。若浇口也设置在底面,根据缺陷预期分析,塑料熔体为逆流填充而产生填充不足、气泡、过热痕、流痕和银丝等缺陷。因此,塑料熔体必须... 通过对盖壳体形体要素分析,其具有凹槽、凸台和外观要素。盖壳体在注射模中竖立摆放,分型面设置在底面。若浇口也设置在底面,根据缺陷预期分析,塑料熔体为逆流填充而产生填充不足、气泡、过热痕、流痕和银丝等缺陷。因此,塑料熔体必须采用顺流填充,将模具潜伏式点浇口设置在盖壳体上部。如此,上述缺陷复不存在,并能满足外观要求。注入潜伏式流道的塑料熔体,借助顶杆上的点浇口进入模具型腔。依靠拉料杆可将主流道中冷凝料拉脱模,应用顶杆可顶脱分流道和潜伏式流道中冷凝料。在顶杆顶脱盖壳体的同时,使得附在顶杆中的点浇口冷凝料能自行掉落。该浇注系统缩短了浇注系统的长度,避免了使用热流道,这种浇注系统和脱模结构具有一定的使用价值。 展开更多
关键词 盖壳体 要素 顺流填充 潜伏式流道 缺陷预期分析
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Finite Element Analysis of Polygon Shaped Shell Roof
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作者 Attia Mousa Hesham El Naggar 《Journal of Civil Engineering and Architecture》 2017年第5期420-432,共13页
A new spherical triangular finite element based on shallow shell formulation is developed in this paper. The element has six degrees of freedom at each comer node, five of which are the essential external degrees of f... A new spherical triangular finite element based on shallow shell formulation is developed in this paper. The element has six degrees of freedom at each comer node, five of which are the essential external degrees of freedom and the additional sixth is associated with the in-plane shell rotation. The displacement fields of the element satisfy the exact requirement of rigid body modes of motion. The element is based on independent strain assumption insofar as it is allowed by the compatibility equations. The element developed herein is first validated by applying it to the analysis of a benchmark problem involving a standard spherical shell with simply supported edges. The results of the analysis showed that reasonably accurate results were obtained even when modeling the shells using fewer elements compared to other shell element types. The element is then used in a finite element model to analyze polygon shaped spherical roof structures. The distribution of the various components of deflection and stress is obtained. Furthermore, the effect of introducing circular arched beams as stiffeners spanning the two diagonally opposite end comers is investigated. It is found that the stiffeners reduced the deflections and the stresses in the roof structure by considerable value. 展开更多
关键词 Finite element shell roof polygon shape.
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